These instructions are to aid in swapping your 1991-3 taillights
for the 1994-5 ones. I took these pictures as I returned my 1991
to the stock configuration, so if some pictures seem backwards, that
is why. I have included instructions for rekeying the lock, but I
left out details about the wiring. It is fairly self explanatory,
I think the wires are even the same colors. If you need part numbers
or ordering info,
click here.
Disclaimer: The reader of these instructions follows them
at his own risk. I will not be held responsible for any damage or
injury resulting from the use of these instructions. As always,
what you do to your car is your business.
Tools required:
Stage 1: Removing the 91 lights
Open the trunk all the way, and get any junk out that will block
access to the rear wall. Pry the plastic cover at the top of the
sill away with your hands. It has six pop-connections.
Remove the two carpet retainers. To do this, push in the center
piece until it clicks. Then remove both pieces together and set them
aside.
Remove the triangle sidemarker from the taillamp. To do this, pull
on the aft end where it sticks out. Or if your hands are slippery,
you can pry at the aft edge with a screwdriver. Then remove the two
screws behind the sidemarker.
Remove the black screw that holds the taillamp to the center honeycomb
panel. Then pull the taillamp away from the body, starting at the
outboard edge. There are two clips that are holding it.
Now pull back the wall carpet and look for the plug for the taillamp.
It comes through the rear wall of the trunk through a grommet.
Disconnect the plug and push the grommet through the wall. Your old
taillamp should now be free from the car.
Stage 2: Removing the honeycomb panel
Remove the four 8mm nuts that hold the panel to the rear wall.
There are two clips still holding the panel in place, but these are
unlike any you have ever seen before. Make sure there is nothing
behind you, grab both sides of the panel, and pull with all your
might. The panel will flex in your hands and you will think I am
wrong, but it will eventually let go. Do not attempt to remove the
two remaining clips from the trunk wall, it is not worth it.
Stage 3: Removing the short lock cylinder
Remove the two 10mm bolts holding the lock cylinder to the rear wall.
Remove the C-clip that holds the cable-release to the lock cylinder.
The clip can be pryed out with a screwdriver. Take care not to lose
the washer or the plastic spacer underneath. Both of these pieces
are about 1/2" in diameter, and easy to keep track of.
Unhook the cable release sleeve from the lock cylinder. It can be
popped out by hand. Take the short lock cylinder and your new long
lock cylinder to a clean, well lit place to change the pins.
Stage 4: Changing the pins
Stage 5: Installing the long lock cylinder
Place the long lock cylinder into the hole in the rear wall. Place
the cable release mechanism onto it, and secure it in place with the
C-clip.
Press the cable release sleeve back into the bracket.
Install the two 10mm bolts that hold the lock cylinder to the rear wall.
Stage 6: Changing the taillamp clips
Remove the 91 style white clips from the body, they are held on with
phillips head screws.
Install the 94 style clips. They will screw in tightly, so be careful
as it is easy to strip the plastic phillips head slots.
Stage 7: The Wiring Job
Install the reverse lamps onto the backside of the solid center
panel. I cut the plug off my 91 lamps and soldered it to the end of
the wires on the 94 harness. Also, the reverse lamps are seperate
for the 94 lamps, so I soldered them to the plug on the left
taillamp.
This part is really up to you, but I suggest soldering and shrink
wrapping the wires for a high quality connection that will last.
Stage 8: Installing the solid center panel
Hold the center panel up to the rear wall, and note which sheet metal
ribs interfere with the reverse lamps. Fold up a towel or cloth
until it is about 1/4-1/2" thick. Place this towel over a rib and
hold it at the edges. **Carefully** hammer the rib until it is bent
inward enough to accomodate the reverse lamp without touching. Do
not force the lamp up against the sheet metal.
If you cannot handle hammering on your car, some people choose to cut
out the rib. However, I personally believe this will allow water
into the trunk unless you find a way to seal it.
Once there is space for the reverse lamps, install the panel and
secure it with the same four 8mm nuts that held the original
honeycomb panel in place.
Stage 9: Installing the 94 lights
Insert the plug through the hole in the rear wall.
Reach into the trunk, and pull on the wire bundle until the grommet
plugs the hole. You can make final adjustments with your hand.
Reconnect the white plug.
Hold the taillamp in place, then carefully press in onto the clips.
Align the hole for the screw that connects to the center panel.
Install but do not tighten this screw. (Picture shows 91 lights)
Install and tighten the other two screws that go behind the side
marker.
Now tighten the black screw in the center panel. Install
the side marker by clipping to the taillamp at the front and pressing
the back in until it clicks.
Stage 10: Cleaning up
Return the carpetting to the wall, and insert the two carpet retainers
into their holes. To do this, back out the center piece to it stick out
as shown in the picture. After inserting the retainer into the hole in
the rear wall, press the center piece until it clicks and is even
with the surrounding piece.
Place the sill cover in place, aligning the center hole with the trunk
latch. Gently press the six pop-connections back into place. (Picture
shows 91 lights)
Now stand back and admire your work.
Last updated December 15, 2001