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Cutting and Shaping the Neck, Headstock, and Fingerboard |
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At this point, I began my dubious relationship with our old Skill Jigsaw. I used it for most of the cuts here, with the help of a few assorted handsaws. Most of the shaping I did with a palm sander (with 60-grain sandpaper), an assortment of files, and a wood rasp I purchased late in the game. After I got the shape about right, I used progressively finer sandpaper to smooth it out (100- to 330-grain). |
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1. Here's the neck blank cut out from the cherry. |
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2. Another view... |
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3. After planing the ebony until both sides were relatively flat, I used Elmer's wood glue to attach it to the cherry. |
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4. Some C-clamps and a few makeshift clamps held everything together overnight. In the meantime, I coated the inside of the gourd with white glue to catch any loose material I missed with the scraper. |
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5. Once the glue dried, I used my trusty jigsaw to cut the shape of the fingerboard and headstock from paper templates. |
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6. Another view... |
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