Topping Off The Cap

by Philip Katcher

Away from the busy campaign season is a good time to do those minor things that make an average kit an exceptional one. Not the least of these is improving the bought sutler's cap, even those made by the best sutlers.
Start with the brim. Take a look at pretty much any original cap. The first thing you'll notice is that there were two basic styles. The so-called McDowell cap had a deeply curved visor that came low down in front over the eyes something like the caps worn in the modern British Army. These caps, which also featured a tall crown that toppled over to the front were common, especially among Confederates through 1862, but not at all as common as the Federal issue M1858 forage cap style for Union enlisted men (virtually never worn in a Confederate version), and the McClellan cap or kepi for Union officers and all ranks of Confederates. This cap had an almost flat, or at best only slightly curved visor. It avoided that crushed side, baseball cap visor effect that is so common today (take a look at the really dreadful cap worn by the actor who played "Moxley Sorrel" in the movie Gettysburg to see to what an extreme this has been taken.) The curved on either side, baseball cap visor style is a dead giveaway of a modern reenactor.
If the cap you have has one of these unfortunate deep curves to it, try flattening it as best you can. One way of doing this is to get the leather thoroughly wet and then press it between two flat, heavy objects while letting it slowly dry.
The next thing you'll notice is that surface of the brim of almost any original cap you look at is now usually quite covered with dozens of tiny cracks, often looking it had been painted dozens of times. Today's caps, including those made by the best cap makers, generally have simple black dyed leather brims. But back then they painted the brims top and bottom with a mixture of various chemicals such as varnish and lamp black rather than simply dye the leather black. The result was a very shiny, patent leather effect that was also water proof.
Since your cap brim has already been dyed black you don't have to bother with all the original mixture used. Instead, pick up a can of clear varnish at your local hardware or paint store. Give the brim two thin coats, waiting for the first to dry before applying the second. Paint it both top and bottom, although the rough side of the leather so often seen on the bottom will not take the shine well. You may trying putting a heavy coat of black shoe polish on the bottom before painting it.
Now you'll have the original shiny painted look. But don't put away that varnish yet.
Take off the chin strap. If you're doing a Southern cap, notice that just about no Confederate caps have those nice small, useless brass buckles found on Union caps. I don't know why sutlers put them on Confederate caps since they do cost something but don't add anything but an error to the impression. Anyway, take that chin strap buckle off your Confederate cap's chin strap and put it away. You might give it to a Federal friend who could put it on his cap's chin strap, since a number of period photographs exist showing two and even more of these buckles on Union soldiers' chin straps.
If you're doing the chin strap on a Federal issue cap, don't necessarily put the buckle back in the very center of the strap. While many did wear their buckles this way, many more wore it shoved over to one side or another. Since most reenactors wear it in the middle of the chin strap, wearing it to a side provides an authentic variety.
As well, there are photographs of some soldiers with the small brass numbers and letters that indicate their organization worn on the chin strap. One in my collection has the markings "50 PVI," for 50th Pennsylvania Volunteer Infantry, on his chin strap. On the whole, however, I'd like to suggest that "less is best" in terms of brass worn on cap tops or sides. I don't think there were as many soldiers who wore brass harps in the entire two million man strong U.S. armed forces as reenactors who wear them today.
Some Confederate caps had other than leather chin straps. Several examples have gold braid not unlike that worn on modern U.S. Armed Forces officers' caps. You can find old braid like this on fraternal order trappings that turn up at flea markets. If you've got a fancy laced cap, consider replacing the leather chin strap with such braid. One enlisted man's cap uses a cloth chin strap; that would be easy to replicate.
If you stay with the leather, look at the ends of your replica chin strap. Original chin straps were simply rectangular pieces of leather; many modern chin straps have rounded ends. Clip off the ends to give it a squared off appearance and then paint the whole strap with the same varnish as the brim before putting the strap back on the cap.
Then look at the side buttons. The most common Confederate cap side buttons were U.S. Army buttons, either general service or staff officers', with plain civilian, often ball, buttons being also common. I recently put a pair of brightcut brass civilian buttons on a McDowell type Confederate forage cap, one like that worn by Stonewall Jackson. The least common side buttons are Southern military, so be guided accordingly.
Often enlisted men cut out the lining on the sides of their caps to use as gun patches, leaving only the top lined. This is an easy enough thing to do.
Finally, consider pasting a copy of an original cap label on the inside top. To do this, look in some volume such as the Confederate Echos of Glory and copy one on your computer.
Once this has all been done you'll see that that C grade cap you had has now become at least a B grade or perhaps even better-and with very little effort spending time on a long winter night preparing for the upcoming season.


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