The Rodstoration of a 1964 Chevy Pickup
Name: Rick
Email: rbrunopup@aol.com
This is Shelley driving around campus.  At this point (12/00) the truck has about 6,000 miles on it and climbing fast. UPDATE: The truck has over 10,000 miles as of 10/01.
Owner/builder
Checkout the newly posted 'before' and 'after' pictures at the bottom of the page.
Shelley, owner/builder is now the principal driver.
We are looking to replace the Q-Jet carb with something that is more responsive.  It may be this particular carb is not jetted correctly, but having spent a lot of time and money on this one I'm looking for a similar size Holley or Carter.
I wanted a Pickup that preserved the styling of an old classic, but had the  advantages of a modern drive train, economy, performance and safety of a new truck. So power steering was a 'must' upgrade.
Power Steering Upgrade
My wife was one of the primary drivers of the pickup and one of the few complaints she had was the high effort manual steering.  This was further exacerbated by the use of the largest tire I could fit on the truck.  Because my daughter, Shelley was going to be the primary driver, we decided to install power steering as one of the incentives to drive the truck. Because she didn't like the "bus like" steering wheel we decided to use a 14"
Grant Signature Series leather wrapped steering wheel.
This photo was taken after the power steering conversion kit and box were installed.  The conversion kit, supplied by
Rez Engineering, is designed to accept a late model power steering box to a '60's vintage Chevrolet pickup frame.  The installation was straightforward and locates the new power steering box in the correct geometric position.  There are no modifications of the stock steering linkage or rag joint.  If using the stock steering column, the steering shaft has to be shortened to accommodate the larger steering box.  Because we are installing a tilt steering column from Ididit, the installation is slightly different in where the stock steering shaft is cut and welded.  Ididit supplied the Borgenson coupler, which was welded to the shorted stock steering wheel shaft and coupled to the splined Ididit column.
The late model steering box is easily integrated to the frame using the
Rez Engineering integration kit.  The steering box is a '70's vintage re-circulation ball design with metric hydraulic connections.  The problem I found with this setup is the lack of flexibility in selecting custom hydraulic hoses to fit this specific, application.  If you want to use the 'standard' GM hoses for this box, you are limited to factory pre-made units, which have mating metric connectors.  The problem with this route is the hose lengths and connector fitting angles are difficult to accommodate the myriad installation nuances.  After many false starts with modified 'stock' hoses I found a couple of sources who manufacturer custom hoses using type AN or metric fittings.  An easy way to deal with this problem is to convert the box fittings from metric to standard AN type connections.  This way there are a variety of suppliers who can provide hoses that meet your particular requirements. Deering Engineering will provide the conversion connectors (or you can buy them from Earl) and the hoses with all the necessary connectors.  They also offer rubber as well as braided steel lines in any length you specify. Another connection option is metric to flared connectors, which also allows flexibility in vender selection for custom hoses.

Once the decision for installing power steering has been made, the next step is selecting the proper steering performance parameters.  There are many enhancements many enthusiasts are not aware are available.  Some parameters worth considering are things like; steering ratios; variable ratios; amount of power steering assist; 'on center' feel; and others. I have found some suppliers of 'quick ratio' steering boxes are modified versions of standard 20:1 ratio units.  The manufactures offer a lower lock to lock turning ratio box by re-setting the internal stops.  This doesn't change the ratio or the sensitivity of the steering, just simply reduces the number turns, lock to lock.  There are legitimate companies that build performance steering boxes and pumps and can modify them to meet many of the enthusiasts' requirements.
Lee Engineering and GRF both offer performance steering box and power steering pump combinations.  Many of these modifications are desirable to not only racers but those who want better 'on center' feel or more 'steering wheel input' feel.

This picture also shows the refurbished suspension components.  Everything is reused from the original pieces including the coil springs.  The frame, upper and lower control arms and suspension linkage were powder coated semi gloss black and the spindle, coil springs, and steering linkage was painted gray.
The shock absorbers were replaced with
Gas Nitro shocks designed to accommodate the 2-½ inch spindle drop. 
After doing a through search for a disc brake kit I decided on this particular setup from
Early Classic Enterprises because it didn't require modifying stock suspension components, used 6 lug spindles and didn't diminish the excellent stock handling.

Firewall Painted with Glasurit single stage paint. Fender liners, radiator support brace, grill and bumper is powder coated with Vulcan 60 degree black.
This is what we started with; a stock engine, drum brakes and manual steering. Engine (283 V8 engine) and chassis before we started scraping 30+ years of grease and old paint!
Painted with Glasurit factory black kit, base coat clearcoat.  First rough cut and polish has been done.
Power Brake Booster and Dual Master Cylinder
We installed all new tinted glass and seals after the paint job.  I thought the installation of a relatively flat front windshield would be easy, but it’s NOT.  Luckily I had help in installing the windshield; otherwise I would have brought it to a glass shop.
Assembly of Powder Coated Frame and Suspension Components
Late Model Power Steering Box with REZ Engineering adaptor.
Along with the power steering upgrade, we installed an Ididit tilt steering column.  The un painted part extending from the firewall is the end of the steering wheel column.  The unpainted coupler is a Borgenson spline/smooth bore coupler and is welded to the black stock (but shortened) steering wheel shaft.  In the stock configuration, the shaft extends from the steering box to the steering wheel.
Stock Steering Box
BeforePics of Chassis and Suspension Before
Rolling Chassis Chassis
Anti Sway Bars Sway
Cab prep and primer Cab
Hood Body Work Body Work and Prep
Body Work
Doors and Cab Body work
Pictures and text for Disc Brake Upgrade
Disc Brake Upgrade Kit
Pictures and text for Gas Tank Upgrade
Gas Tank  Upgrade Kit
ZZ430
Engine and Transmission  Pics Updated 8 January 2002
Picture of Prepped Truck Assembled Truck Prepped for Paint
Shel Detailing Restored American Mag
Detailing Wheels
Re-Building the Heater Asssembly
Heater
Pictures of Bed
Bed Details
Pictures of Overall Truck Overall Finsih
Updated 25 October 2001
Pictures of Interior Interior Design
Car Shows
GoodGuys Show (YoungGuys) 11/2000 Updated 25 October 2001
Techsheet
Technical Data
Updated Links 08 January 2002
(Press LINKS logo above and check it out)
This is a picture of the finished engine compartment.  As can be seen, everything has been painted, powder coated or chromed.  When I first showed the finished truck to some of my family friends, they thought I replaced all of the old rusty parts with new pieces.  They were shocked when I told them they were looking at the 'old' heater, fender wells, hood hinge and spring, radiator support brackets, etc.  I didn't replace anything that didn't need replacing.
This is the 'before' picture of the engine compartment with the old 283 V8 engine.  The same picture angle shows the condition of the sheetmetal before we began the rodstoration.
This view shows the stock location of the alternator.  I moved it to the other side to make room for the power steering pump and make a more convient use of the fan belts and pulleys.  The stock setup had a single fan belt where the latest setup uses two.  You can also clearly see the stock, single chamber, manual,  master brake housing. What is not clear in these pictures is the reuse of the stock bolts used to fasten all the sheet metal together.  I had all of the old, rusty, fasterners dipped and replated.  They look like new now.