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Repairing A Broken Warp Thread

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What to do when a warp thread breaks?  Here's a classic method of repair.

- A few inches behind the fell, (towards the breast beam), insert a T-pin or sturdy straight pin.  Go down and back up one time.  Make it parallel with the fell line and inline with the broken warp end.

- Cut a new piece of warp about 2 times longer than the depth of the loom.

- Secure one end of the new warp to the T-pin by winding it around the pin in a figure 8 pattern.

- Thread the other end of the new warp through the heddles and reed.  Run it over the back beam and add a weight.  Try to get a good tension, but not so much that the fell line is badly distorted.

- Now weave another 8-10 inches. 

- Insert a second pin into the woven fabric, locating it a few inches behind the new fell line, and lined up with the replacement warp. 

- Re-thread the original/broken warp through the heddles and reed.

- Wrap it securely around the pin.  Try to get about the same tension as the rest of the warp.

- Weave a couple more inches.

- Remove the weight from the replacement warp then cut it, leaving about 6-8 inches.

- Finish weaving the rug.

- After the rug is removed from the loom, use a needle to weave the loose ends back into the rug.

Rod
                                                 
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(What to do when a warp thread breaks?)