by submission a water-air mixture on each selected zones of a detail. The number of the independent control zones of detail can achieve up to 128.
Further reduces product cost by enabling the use of lighter or smaller part designs but yielding the same or greater ultimate strength and more ductility than conventionally quenched parts.
Reduces part distortion and cracking from the heat treat process.
Reduces or eliminates the need for costly carburization cycles to obtain high surface compressive stress and a ductile core. Core conditioning and hardened "shell" can be achieved in one through heating cycle.
Compresses the time of conventional process of cooling up to 100 times.
Technology is improve their quality and increase the longevity by 2 - 3 times than oil quenching and can increase through-put of hardening lines. At the same time cost for heat treatment have reduces by 1,5-2 times.
Robust Process - Technology has a wide process window making it excellent for productive applications.
The Technology hardening process can be integrated into manufacturing cells and with other manufacturing processes because it is safe and fast.
Can be used with any heating source -- gas atmosphere furnace (batch or continuous), vacuum, induction (through heating), salt bath and fluidized bed
Thoroughly tested Technology computer process models allow the prediction of optimal physical properties for specific parts of different alloys and the elimination of cracking before field trials.
Capability of obtaining details with previous unattainable properties .
Fast recoupment and profit at the expense of all mentioned above advantages.
An economic efficiency of the installation CWAH-8000 in the prices of Belarus is presented bellow:
The economy at using of the installation CWAH-8000 on 1000 tons of metal are about $700,000.00 in the prices of Belarus
Gas - 191400 m $15,312.00
The electrical energy - 1971360 kWH $98,568.00
Steel 5XHM - 500 tons $500,000.00
Hardening oil - 50 tons $70,000.00
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Total: $683,880.00 |
