-------DATE--------------ITEM/OPERATION----- COST/TIME(HRS)
On July 29th,1999,-------Purchased engine manual ----------$_50.00/.5
On Sept. 8th,1999,------Purchased engine from Roy Allen -$050.00/.5On Nove..5th,1999,------Purchase parts from Wynne-------- $1000.00
On Nove.18th,1999,-----Purchase crank/heads fr W.Wynne-- $463.00
On Dec. 22th,1999,-------Purchase cam and camgear-------- $0161.75
On Dec. 23rd,1999,-------Completed engine disssembly------- -----/8.0
On Dec. 30th,1999,-------Three gals of carb cleaner---------- $0030.00
On Dec. 31st,1999,-------Rec'd and examined crankshaft----- ------/1.0
On Jan. 01st,2000,--------Cleaned old cyls/pistons,rods------- -----/4.0
On Jan. 25th,2000,--------Removed rods/pins fr pistons--$0003.50/3.0
On Feb. 11th,2000,-------Clean eng case,3gals cleaner--- $0040.68/8.0
On Feb. 25th,2000,---------Received main bearing shells-- -------$69.23
On Mar. 01st,2000,------Rec'd spare cylinder fr Pit Stop-- -----$20.00
On Mar. 18th,2000,------Fabricated front end cover--------- --------/3.0
On Mar. 18th,2000----Cleaned push rod tubes,nuts,bolts, valve-- cvrs/3.0
On Mar. 19th,2000,--------Recleaned pushrod tubes---------- --------/.5
On Mar. 22th,2000,--Ordered P/Cs & misc. parts fr Clark's -$1354.94
On Mar. 22nd,2000,Bought assembly oils,paint,feeler guages $8.65/.5
On Mar. 23rd,2000,---Bought feeler gauge and STP-------- ----$8.03/.5
On Mar. 22nd,2000,Cleaned pistons,pins; packed to Wynne--- ----/1.0
On Mar. 23rd,2000,---Returned gasket set to J.C Whitney- ----$6.10/.5
On Mar. 23rd,2000,-Unpacked engine parts for exmaination --------/1.0
On Mar. 23rd,2000,Mailed pistons,pins, rods,& cam to WW-$33.65/.5
On Apr. 15th,2000, Drove to Port Orange,Fl to visit WW--- ---------/2.0
On May 25th, -thru May 31st, 2000, to- Port Orange, Fl to attend Corvair
College Engine Conversion Seminar-- Fabricated oil spout,pan mods,
case mods, cleaned,painted pushrod tubes,cylinders & cool shrouds
Clean head studs,spare heads,exam valve guide&seats. Temporarily,
assembled lower case for crank & cam clearance check,Sandblasted
valve cvrs&pan.Rec'd pistons,pins,& rods,& pressed them together.Recieved hybred hub bolts fr Wynne -Total Trip Cost--$600.00/40.0
On June6th,2000,--wash&oil cyls to remove machining com pound$6.00/3.0
OnJune13th,2000,-Dissassembled case, checked crankshaft endplay .Cam--
shaft endplay .002. Washed heads.Removed camshaft.------- -----0000/03.0
On June 14,2000,Plastiguaged crankshaft mainbearings.Con- tacted Bob----
Suclifft to confirm sending new cam and thrust washer for mods-0000/04.0
On Jun6-12,2000,Construct sandblast cabinet and repaired compres$20/12.0
On June 19,2000,Shipped 2 cams to Suclifft--------------- -------$12/01.0
On June 23,2000,Constructed engine holding fixture.Photos ----------/01.0
On July,02,2000,Plastigauged rod bearings and rod endplay ----------/02.0
On July,03,2000,--Remove casting slag from six cyls,repaint cyls discuss w/
Bob Sucifft concerning installation of heads and camshaft --------------/06.0
On July,07,2000,Rewash inside of cyls to remove metal dust Reoiled. Prepa
ired rings, installd rings on pistons & pistons in cylinders --------------/06.5
On July,17,2000,Recieved set of heads fr Suclifft that were purch fr WW on
November 18,1999--------------------------------------------- ----------
On July,18,2000,Uncrated & examined heads(ser#s3886250)------ --/01.0
On July,29,2000,Shipped crate to W. Wynne------------------- $20.00/0.5
On Aug 4,5,2000,Cleaned and repainted head studs----------- 000000/3.0
On Augt 05,2000,Rec'd camshaft and test fit it w/thrust washer00000000/0.5
On Augt 20,2000,Began removing slag from cyl head fins------- ------/3.0
On Sept 15,2000,Completed slag removal from head fins-------- ------/8.0
On Octo 30,2000,Recieved flywheel adpater from W.Wynne-- -$55.0/0.5
On Nove 03,2000,Purchased flywheel &2 starters--------------- -$75.0/3.0
On Nov 13,2000,Machine work performed on flywheel adapter$97.88/0000
On Nov 16,2000,Ordered a front mt flywheel adapter--------- $223.60/1.0
On Dec 08,2000, Bankdraft recieved by Wayne Grimes--------- --------0.5On Jan 06,2001, Adapter recieved from Wayne Grimes--------- --------0.5
On Jan 20,2001, Rec'd alternator from Great Plains--------- -----$89.95/0.5
On May 21,2001,Preassembled case,crank for checkin piston Deck Height/1.0
On May 22,2001,Installed pistons 2,4,6 and determined D.H.- -----------/2.0
On May 23,2001,Installed pistons 1.3.5 and determined D.H.- -----------/2.0On May 24,2001,Removed rods,measured,compared lengths- Discuss cylindr
base seals and cylinder head seals with SC Performance----- ----------/2.0
On May 25,2001,Ordered cylinder base seals(.020) and heads- seals(.032/1.0
from SC Performnce-$43.00/1.0
On May,27,2001,Loosened , retorqued case bolts three times- ----------/2.0
On May31,2001,Sent #5 rod for rehoning to SC Performance.-- Ordred Main
gaskets,head nuts from Clark's Corvairs-------------------- ---$000.00/1.0
On Jun 04,2001,Rec'd above line parts from Clark's Corvair- ----$72.99/0.5
On Jun 04,2001, Ordered points, rotor, and cap from N.A.P.A. -$35.07/1.0
On Jun 04,2001, Purchased new air filter for air compressor -----$4.83/0.0
On Jun 27,2001, Degreed camshaft: Intake opens .625 degrees retarded--/2.0
Intake Opens 10 ATDC, Close 35 ABDC: Exhaust Open 41.5 BBDC Closes 4 BTDC-
On Jun 29,2001, Purchased another condensor & set of points ----$25.89/0.5
On Jun 29,2001, rec'd repaired rodcap from SC Perfomance---- ----$38.00/0.5
On Jun 29,2001, Rec'd head & cylinder base gaskets from JCP- ----------/0.5
On Jun 29,2001, Re-installed #5 rod & corrected Deck Height- to 0.016 inch
Determined .042 inch head gaskets needed to adjust C/R for 9 to 9.2----/1.0
On Jul 06,2001, Mailed dist to WW for recurve and dual point mod--$7.75/1.0
On Jul 10,2001, Made templates for starter and alternator--- mounts----/2.0
On Aug 30,2001, Degreed camshaft for second time for consis- tency check/1.0
Cam degreed less than 1* advanced. Camshaft adverages at zero degrees------
Measured squish and quench area of heads to be at .105 inches----------------
On Sep 08,2001, Examined second set of heads to compare squish, squish &vol/1.0
On Sep 18,2001, Took crankshaft to machine shop and verified straightness within
0.005 inches/1.0
On Sep 22,2001, Post old sales ticket for conderser purchased 6-22-01--06.57/0.5
On Sep 26,2001, Dissassembled and cleaned Probe starter case & modified outer--
case cover--/1.0
On Oct 01,2001, Re-cleaned and stored engine case halves with Carb jet cleaner--
02.00/1.0
On Oct 30,2001, Removed 1/4 in. material from base of fuel pump& oil filter portion
of stock, rear top case cover. Trimmed case cover to allow tapping of fittings for oil filter
lines/1.0On Nov 13,2001, Recalibrated two torque wrenches------- --------$10/1.0
On Dec 30,2001, Reassembled case halves to 55 pounds torque. Installed &
timed crankshaft & camshaft properly-----------------------------------/1.0
On Jan 12,2002, Cut starter mount base from 3/8th in steel plate ----------/4.0
On Jan 20,2002, Installed cylinders, pistons, rods for cylinders 1,3,& 5. Order
new .042 copper head gaskets------------------------------------------- /1.0
On Jan 27,2002, Installed P/Cs,rods for Cylnders 2,4, & 6.Installed both heads
Had recieved new copper head gaskets---------------------------------- /2.0
On Jan 27,2002, Cleaned, painted, baked valve covers and oil pan-------- /3.0
On Feb 01,2002, Purchased brass jose connections for oil filter system $08.00/0.5
On Feb 06,2002, Ordered remote oil filter mount & filter from GPA --------/0.5
On Feb 21,2002, Installed oil pump, regulator plunger, and front case cover /2.0
On Feb 22,2002, Installed rear case cover, painted and installed harmonic------
balancer--------------------------------------------------------------------------/3.0
On Feb 23,2002, Cut custom top rear case cover plate from 1/4 inch flatbar---
,drill & tapped holes for oil filter lines, oil filler, and fuel pump plunger & mounting
holes------------------------------------------------------------------------/3.0
On Feb 24,2002, Cut starter mounting bracket from 1/4 inch plate, mocked up---
and drilled and tapped holes for starter case.----------------------------------/3.0
On Feb 26,2002, Had mounting bracket tab for starter bracket welded on starter
extension bracket------------------------------------------------------------/1.0
On Mar 01,2002, Reassembled starter's Bendix, cleaned & greased----------/1.0
On Mar 01,2002, Cut patterns of alternator from 1/4 inch plate -------------- /1.0
On Mar 01,2002, Had second mounting tab welded to extension mount for starter
case and welded together the alternator mount.------------------------$32.00/1.0
On Mar 02,2002, Test fitted starter & alternator---------------------------- -/1.0
On Mar 02,2002, Fabricated starter bracketstablizer arm-------------------- /1.0
On Mar 03,2002, Mocked up mounting ring stabilzer for alternator & determined
pulley belt length-------------------------------------------------------------/1.0
On Mar 11,2002, Installed oil pickup tube and screen in lower case----------/1.0
On Mar 12,2002, Cleaned bolts,washers of oilpan and top case cover--------/1.0
On Mar 13,2002, Filed rough surface marks from starter case & alternat----------
bracket-----------------------------------------------------------------------/0.5
On Mar 13,2002, Filled bolt holes & grinding marks on fuel pump mount---------
----------------------------------------------------------------------------/0.5
On Mar 15,2002, Installed six rocker arms and adjusted valves---------------/2.0
On Mar 16,2002. Installed remaining rocker arms & adj valves--------------- /2.0
On Mar 17,2002, Cleaned bolts,washers f/ valve covrs, oilpan & top covers --1.0
On Mar 19,2002, Purchase stainless steel bolts,washers for above parts $7.02/1.0
On Mar 20,2002, Cleaned,painted valve cover hold down straps------------- --/2.0
On Apr 01,2002, Installed vlave covers, oil pan, top cover-------------- ------/3.0
On Jun 10,2002, Installed fuel pump, starter, ring gear,alternator & belt/3.0 --------
On Dec 10,2002, Install hub,hybred stubs, safety shaft & bolt & nut------ -------2/0
On Jan 06,2003, Ordered MSD-8210 Coil splitter----------------------- $58.94/1.0
On Jan 10.2003, Purchased (8)R44F sparkplugs from NAPA--------- ----$19.92/1.0
On Jan 11,2003, Purchased (6) grade 8 prop bolts and coils, resistors Accel ignition
wires $299.99/1.0
On Jan 13,2003, Purchase polyurethane rod ends for engine cradle-------$12.99/1.0
On Jan 13,2003, Installed elect ignition system,distributor,coil, resistors, wiring/4.0
On Jan 14,2003, Rebuilt Harley 36mm carb, install stock exhaust logs, and prop/2.0
On Jan 15,2003, Fabricated intake manifold and installed on heads and carb----/4.0
On Jan 16,2003, Fab'd air filter adapter, cooling ducts for cooling system-/4.0
On Jan 17,2003, Completed cooling system and adjusted starter engagement---/4.0
On Jan 18,2003, Went to Corvair College, adjusted Warp Drive prop. Attempted a
startup, which failed due to low compression, head gaskets leaking------------/36.0
On Jan 25,2003, Removed heads, milled down inner surface to relieve contact with
cylinder which provided adequate sealing of the heads-------------------------/16.0
On Jan 27,2003, Installed,and adjusted valves and re-installed valve covers/2.0
On Feb 15,2003, Acquired old boat trailer to salvage components to fabricate port-
able teststand-------------------------------------------------------------------/2.0
On Mar 10,2003, Collect square tubing for mount/teststand contruction----------/2.0
On Apr 01,2003, Address oil leak on engine top rear cover below fuel pump-------/1.0
On May 05,2003, Readjusted starter to ring gear engagement gap------------------/1.0
On Jul 06,2003, Began fabricating exhaust tube mounting flanges----------------- /2.0
On Jul 07,2003, Continue fabricating exhaust tube flanges----------------------- /2.0
On Jul 08,2003, Completed flanges and wire wheel cleaned exhaust manifolds------ /2.0:
On Jul 09,2003, Sandblasted manifolds------------------------------------------- /2.0:
On Jul 10,2003, Painted manifolds with High Heat and oven baked them------------ /3.0:
On Jul 11,2003, Had muffler shop press two bell flares on 1.5 inch pipes to provide
sealing surfaces /1.0:
On Jul 13,2003, Installed exhaust manifold on engine---------------------------- /1.0:
On Aug 01,2003, Began construction of teststand. Fabricated spools for tray---- /3.0:
On Aug 15,2003, Mounted engine on teststand, installed instruments, muffler---- /24.0
On Sep 01,2003, Installed propeller, fuel tank , mounted teststand on trailer-- /8.00
On Sep 13,2003, Ran engine for first time. Set timing. Ran rich---------------- /1.00
On Sep 17,2003, Continued experimenting with diff. carbs. --------------------- /2.00
On Sep 20,2003, Modified Harley carb to limit excess air. --------------------- /4.00
On Sep 30,2003, Stored engine for some three year inside. --------------------- /1.00
On Jan 10,2005, Complete making a trailer/testboard cart. --------------------- /40.0
On Dec 26,2006, Completed spinner and backingplates. -------------------------- /80.0
On Jan 30,2007, Dissassembled engine for crank nitriding. --------------------- /4.00
On Feb 10,2007, Finished cleaning crank for its shipment. --------------------- /10.0
On xxx xx,2007, Sent crank to Nitron, Inc for nitriding . --------------------- /01.0
On Mar 20,2008, Continue cleaning a different engine case. --------------------/20.0
On Mar 20,2008, Disassembling heads due to contamination.. -------------------- /04.0
On Mar 20,2008, Cleaned residue from nitriding crankshaft.--------------------- /04.0
----DATE:------ITEM/OPERATION:----------------COST/TIME(HRS)
On Oct 08,1999,Ordered plan set#500 fr John Savat------- --------$120/00
On Oct 08,1999,Purchased Jim Clements Modification------ -------$040/00
On Nov 14,1999,Purchased trailing edge stock from Mike Wilson-----65.15
On Dec 09,1999,Ordered Langair landing gear legs---------------- $100.00
On Jan 14,2000,Recieved gear legs and paid balance-------------- $276.87
On Jan 20,2000,Reneewed EAA membership---------------------- $030.00On Jan 25,2000,Ordered updated plans from Aircraft Spruce Co.- $020.00
On Feb 25,2000,Rec'd updatesd plans from Aircraft Spruce------ ---------
On May 10,2000, Traced two main rib drawings------------------ --00/3.0
On May 14,2000, Traced two root rib drawings------------------ --00/2.0
On June30,2000, Compiled wing material lists------------------ ----00/1.0
On July01,2000, Compiled tube material lists------------------ -----00/3.0
On July02,2000, Had Completed materials list------------------ ----00/3.0
On July1,2,2000, Ordered mount and hidden aileron hindges----- --00/1.0
On July 06,2000, Shipped landing gear legs to Jerry Hey------ $12.60/0.5
On Augt 05,2000, Recieved landing gear mount frame------- $507.60/0.5
On Augt 21,2000, Ordered spruce and plywood from Sirius $512.06.2.0
On Augt 24,2000, Ordered glue and varnish systems------------- -00/0.5
On Augt 27,2000, Rec'd glue and varnish system and drill bits$257.78/0.5
On Augt 30,2000, Made payment to Sirius Aviation for plywd $911.65/0.5
On Novm 17,2000, Was informed wood shipped 11-17-00 and is to arrive
on 11-22-00
On Novm 17,2000, --Cut paper patterns for plywood gusset templates/1.0
On Novm 20,2000, Made templates for rib gussets from 1/4 inch plyw/2.0
On Nov 27,2000, Recieved shipment of 1/16th sheet plywood- -------/1.0
On Nov 30,2000, --Ordered 1/16th,90 degree plywood-------- --$71.43/0.5
On Dec 05,2000, Received only half of 90# plywood-reordered --------/1.0
On Dec 15,2000, Received remainder of 90# plywood-examined $33.65/1.0On Dec 19,2001, Rec'd refund on spruce-reordered fr Wicks-- +$512-$572
On Dec 20,2000, Ordered spruce from Wick's Aircraft-------- $572.00/0.0On Dec 21,2000, Recieved tailwheel spring from Harmon Lange $105.00/0.5
On Dec ??,2000, Rec'd /aileron bearings from J-Wind Designs -----$72.00/0.5
On Jan 10,2001, Ordered cowl from TDM Technology--------- $540.00/0.5
On Jan 13,2001, Rec'd spruce from Wick's Aircraft-------- ------------/1.0On Feb ??,2001, Rec'd streamline strut tubing and spruce braces-$230.27/0.5
On Mar 23,2001, Attended Sportair Welding Class in Dallas ------$350/30.0On Apr 21,2001, Obtained Ox/Acetylene bottles from Coastal ---$483.17/01.0
On Apr 22,2001, Ordered antennae cable from B.A.-------- -------$10.00/0.5
On May 23,2001, Recieved cowl,pants,spinner from Dan Madden --------/0.5
On May 24,2001. Mock up cowl over engine to confirm clear ance of assesories
On Sep 16,2001, Scribed main rib pattern on to plywood with carbon paper and
Curved two capstrips in a prebending form. Cut rib truss members for one rib to
aid in the constructiong of main rib jig---------------- ---------------------/1.0
On Nov 13,2002, Had guide wheels on band saw repaired and purchased blades
$22.00/1.0
On Mar 05,2002, Purchased Cleveland wheels and brakes and gear legs w/caliper
adapters------------------------------------------------------------------------$350/1.0
On Nov 15,2002, Attach blocks to ribjig to shape capstrips -------------------/1.0
On Nov 30,2002, Cut out capstrip prebending form blocks--- -----------------/1.0
On Dec 07,2002, Cut rib diagonal trusses were cut from spruce and dry fit them to
use as patterns for remaining trusses-----------------------------------------------/1.0
On May 18,2003, Constructed a jig on a sanding disk table for the duplicating rib
gussets--------------------------------------------------------------------------------/1.0
On May 20,2003, Traces rib and nose rib blocks onto spruce stock and cut shaped
on sanding jig--------------------------------------------------------------------------/2.0
On Jun 15,Scribed rib gusset patterns onto mahogny pltwd------------------------/4.0
On Jun 18,2003, Completed rough cutouts of rib gussets---------------------------/2.0
On Jun 20,2003, Completed first rib--------------------------------------------- ---/4.0
On Jun 30,2003, All regular wing ribs completed. Compression ribs begun--------- -/40
On Jul 30,2003, Compression ribs complete except for closing in the ply doubler- --/20
On Aug XX,2008, Purchased basic welded fuseage in Tulsa, OK.------------------- $750/10.0
On Aug XX,2008, Purchased basic wing structure in Tulsa, OK.------------------- $750/10.0
Included wing fittings, bolts, nuts, rudder bar, seat frames, extra tubing----- and wood.