How to make welded-link chainmail
The links above are 18ga stainless, of 11.3mm outer diameter.  It's a close-up photo.

The pages below go through the method I use to make this maille, step-by-step.  I've also detailed the tooling used and how I made it.
Winding the coils
Cutting the looselinks
Welding the individual looselinks
Using 50/50 open and welded links to make a mesh
Polishing the welded-link maille and deburring
The original welder
The prototype commercial welder
Close-ups of the jig, welding table and electrodes
The story of the armoury - commercial attempt and failure
Copyleft  Hamish Edgar 2002
Feel free to modify, distribute, store and use this information as long as you acknowledge the original source.
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