HERALD TIMES REPORTER
 Sunday August 22nd, 1999
Manitowoc, Wisconsin


Whitelaw master kayak builder lures students nationwide

Students from all over the country converge in Whitelaw to learn from master kayak builder Mark Rogers. He teaches the art of building skin-on-frame Greenland kayaks and Aleutian Bidarkas using all-natural materials, ancient techniques and designs that are thousands of years old.

Story by
Suzanne Weiss

Photos by
Matt Marton
 


Three kayaks, at left, and a triple Bidarka are in the makings 
as recent workshop participants labor over the frames of their boats.

 Rogers works on a kayak frame during one of his
boat-making workshops.

Mark Meisner of Manitowoc oils the coaming 
(cockpit opening) of his triple Bidarka
Jim Kuch of Kalamazoo
Mich. begins sewing the canvas skin of his kayak.

When the work of boat-building is done, Mark Rogers unwinds with a 
tune on his hand carved flute.

With a keen eye for detail, Mark Rogers, owner of Superior Kayaks 
Inc., right, lines up the bow stem of a kayak during a recent workshop.
Behind him is a display of finished boats.

A measuring stick helps center the keel 
on a Greenland kayak.
WHITELAW - Mark Rogers is a stickler for detail.
"Try not to do that," the master kayak builder tells John Mann as the retired air force chaplain yanks on a knot of flax thread. "Every one has to be treated with respect. It's a natural fiber and natural fiber tears if you don't do it right."
Mann isn't flustered by the admonition.
"He's a perfectionist. That's why I'm here," says the Florida man who with friend Dana Decker drove some 1,200 miles to
Whitelaw so they could build - under Rogers' close supervision - their own Greenland skin-on-frame kayaks using all natural materials and designs that are thousands of years old.
They are among five students who recently enrolled in the School of Traditional Kayaks, run by Rogers and his wife,, Celeste, owners of Superior Kayaks Inc., 108 Menasha Ave., Whitelaw.
The Floridians had the opportunity to take a kayak-building workshop closer to home, but decided to come here because they heard Rogers was the best, Decker said.
"In the next millennium, I might get the hang of it," mumbled Mann with self deprecating humor as he continued to tie flax knots.
Flax "actually gets stronger when it gets wet," Rogers explained patiently.
"He gives you so much more - not just how to build it, but the history and tradition," Mann later confined.
"Mark is responsible for building more skin-on-frame boats than anyone in the country," said his wife, who cooks meals for the appreciative students and handles the company's books.
"This is definitely Mark's passion. I'm just along for the ride," she said with a contented smile.
And what a ride it has been.
The Rogers's run between five and six 9 1/2-day workshops each year, during which pupils build their own kayaks from start to finish.
When he's not helping others construct their own kayaks, Rogers is custom-building mahogany kayaks and traditional Greenland paddles for his customers. His boats are so much in demand that he is now taking orders for delivery in the year 2002.
Rogers, a former mechanical designer from Bloomingdale, Ill., built his first canoe when he was 14. By 1979, kayaking became his focus. Ten years later, he quit his job to go into the kayak business.
To improve his commercial designs, he turned to studying the ancient art of kayak making perfected by the Inuit people of Greenland more than 2,000 of years ago.
The skin-on-frame boats, known for their flexibility, were "hunting machines" used primarily to track seals, Rogers said.
His pursuit of the ancient craft lead him to Svend Ulstrup of Denmark, one of Europe's most accomplished skin kayak builders. Like a sponge, Rogers soaked up all that Ulstrup had to offer.
From the Greenland kayak, he moved on to the art of making the Bidarka, according to an Aleutian Inuit design more than 5,000 years old.
Although canvas has replaced seal skins, the techniques and designs remain virtually unchanged.
No glue or nails are involved. The wooden frames are held together with wood pegs and flax thread. The natural fiber canvas is treated with linseed oil and chalk for waterproofing.
Instead of tape measures, Rogers and his students gauge length and width using string as well as handspans and armspans.
"We use a lot of hand measurements because everything is built proportionately to the person," Rogers said. "That makes a big difference to the person and his enjoyment and his ability to paddle that boat."
The boat length is three times the person's height; the width is his hip measurement plus two fists.
"If it fits right, it's like a shoe," said the 250-pound Decker, whose Greenland kayak was noticeably wider than the one 160-pound Jim Kuch of Kalamazoo Mich. was constructing.
Kuch, an artist and stay-at-home dad, enrolled in the seminar in part because he needed a break from the house and his two preschoolers, he said.
For the past four years he had been using a plastic kayak that didn't suit him very well and found that Rogers' Whitelaw workshop was the only place he could build a boat to fit his body type, Kuch said "Every one is unique creation,"
Mann said. "There's no two alike in the world."
Unlike Decker, a carpenter by trade, neither Kuch nor Mann had previous building experience.
But that doesn't matter to Rogers, who sets a pace that all can follow.
His pupils have ranged in ages from 10 to 84. Rogers has even taught the art of kayak-building to adults and children with learning disabilities. His greatest triumph was working with a man who had dyslexia and had never before completed a project. The experience gave the young man confidence to believe in himself.
This is a life-changing experience ... they just don't know it yet," Rogers said of his current crop of students.

During the recent workshop, held in the converted 1920s stone carriage house Rogers and his wife bought in Whitelaw about six years ago, father and son team of Jack and Mark Meisner, both of Manitowoc, worked on building a triple Bidarka.
The Bidarka has a more rounded hull and is roomier than the Greenland kayak. With more ribs and chine stringers (long wooden supports) it is also more intricate to build. One of the oldest kayak designs known, the Bidarka evolved to handle large open waters and stormy seas.
The younger Meisner, an English teacher at Washington Junior High School, built a single Bidarka with Rogers in a previous workshop and now was building a triple so his wife and nephew could join him.
He came to Rogers in 1995 for a number of reasons. "I had always wanted to try kayaking but it's an expensive sport and this was a way to get in it relatively inexpensively," Meisner said. "And I liked the fact that I could build it with my own hands."
On day three of the recent workshop, the skeletal kayaks were balanced across two sawhorses while their creators were lashing the deck braces to the gunwales with flax string.
By the sixth day, the ribs were in place and the keel and the chimes had been set and pegged. "It was a pile of sticks and now it looks like a boat," Decker said. Bending the ribs is by far the most crucial step in the construction of a kayak, because "a boat without a fair shape is a worthless boat," said Rogers, who carefully steams and bends each rib by hand.
On the last day, the canvas was tightly stretched across the wooden frame and workshop participants carefully stitched it together. "It's perfect," Rogers said as he looked over the kayak belonging to the retired chaplain. "I guess he's trying to tell me I learned something this week," Mann said with a satisfied smile.
The final steps include coating the kayak skin with several layers of oil paint, which requires weeks to dry and cure. "The frustrating part is going to be waiting for it to dry so we can get it in the water," Kuch said.

As for Rogers' plans at the workshop's end?
"I plan to build my own boat when I'm done." he said.

Kayak workshops offered
WHITELAW - The School of  Traditional Kayaks run by Superior Kayaks Inc. of Whitelaw is holding the following West  Greenland Kayak/ Single or Double Aleutian Bidarka Workshops: One more workshop will be given this year, Nov. 6 -15. The year 2000 workshops will be Feb. 5-14; April 1-10 (filled); June 10-19; Oct.14-23 and Nov.4-13.
Cost is $1,150 for a Greenland kayak;$1,250 for a single Bidarka and $1,550 for a double Bidarka. This includes materials, tools and  instruction.

Superior Kayaks Inc.
PO Box 355
    Whitelaw, Wisconsin 54247
   920-732-3784
    Skayaks@aol.com
 

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