ME 107 – Thermodynamics and Phase Transformations

April/May 1996

  1. (a)

(b) Refer to answers for Qn 2 (b) in Oct/Nov 1997 paper.

  1. (a) Sintering refers to the bonding of fine powder particles or fibres into more dense bodies. It is usually effected only at sufficiently high temperatures. Sintering is able to take place because the total free energy of a large number of fine particles is greater than a small number of coarse particles or a solid block of equal solid volume. The driving force for sintering to take place is a reduction in the surface area and hence a reduction in the total surface energy. At high temperatures, the activation energy required for sintering to take place is overcome and the smaller mass will coalesce into a bigger mass to reduce the surface energy to reduce the total surface area.
  2. The vapour pressure of a small particle is greater than that of a large particle – this results in the coalesce of small particles into a bigger mass at high temperatures. The relationship between the vapour pressures of 2 particles of different radius is:

    RT ln pr/p¥ = 2vs /r

    The mechanism of material transport during sintering is dominated by surface and lattice diffusion. Therefore, the driving force is dependent on the diffusion coefficient. Material transport will result in necking. The rate at which the neck volume changes indicates the rate of sintering. It is determined by the rate at which atoms move in the neck area. (Draw diagram.) For a single phase material, any existing pores are filled by the vapour of the material itself.

    (b) Refer to answers for Qn 1 (d) in Oct/Nov 1997 paper.

  3. (a) Rhodium and Platinum, Tungsten and Tantalum.
  4. The 2 sets of elements are completely soluble in each other in both the solid and liquid states because they have similar crystal structure (both BCC or both FCC), nearly identical atomic radii (<15%), electronegativities (do not form compounds) and valence. } Hume Rothery Solid Solution Rule

  5. (a) Refer to Calister, pg 273, figure 9.24.
  6. (b) (i) Just below the peritectic temperature, the microstructure consists of solid a and b . Just above the peritectic temperature, the microstructure consists of liquid and sollid a .

    Weight fraction of a = (66.3-42.4)/(66.3-10.5) = 0.428

    Weight fraction of liquid or b = (42.4-10.5)/(66.3-10.5) = 0.572

    Composition of a is 10.5wt%Ag and 89.5wt%Pt.

    Compostion of b or liquid is 66.3wt%Ag and 33.7wt%Pt.

    (ii) Phases present are liquid and b .

    Weight fraction of liquid = (60-48)/(77-48) = 0.414

    Weight fraction of b = (77-60)/(77-48) = 0.586

    Composition of liquid is 77wt%Ag and 23wt%Pt.

    Composition of b is 48wt%Ag and 52wt%Pt.

    (c) Composition of the alloy is 25.07 wt%Ag.

  7. (a) 50% bainite, 50% martensite

(b) cementite and coarse pearlite

(c) 100% bainite

(d) Spheroidite

(e) cementite, fine pearlite, bainite and martensite

(f) 50% bainite, 50% martensite

(g) cementite, bainite, martensite