more courses in Design & Production engineering


	COURSE DESCRIPTION


	more courses in Design & Production Engineering ! MDP 427 Computer Applications in Industry _{4th Year: Mechanical Engineering - Production Hrs/Week: [(2+2) + (0+0)] Marks: [(70+30+0) + (0+0+0)] = 100} Course Contents To develop an appreciation of the uses and advantages of the recent computer applications in industry. References: Groover, Mikell P.; Emory, W. and Zimmers, Jr., CAD/CAM: Computer Aided Design and Manufacturing, Prentice Hall Inc., 1984. Nazementz, John W.; Hammer Jr. William E. and Sadowski, Randa P., Computer Integrated Manufacturing Systems: Selected Readings, Industrial Engineering and Management Press, 1985. Eric Teicholz, CAD/CAM Handbook, McGraw Hill Book Co., 1985. MDP 428 Ergonomics _{4th Year: Mechanical Engineering - Production Hrs/Week: [(2+2) + (0+0)] Marks: [(70+30+0) + (0+0+0)] = 100} Course Contents A Systematic approach to the optimization of the human task environment system: Workspace design, Manual materials handling, Cumulative trauma disorders and environmental factors, Emphasis on industrial applications, Ergonomics process, Anatomy, Anthropometry, Workplace design, Hand use design, Office ergonomics, Handling loads, Work physiology, Design for special populations, Information processing, Noise, Vibration, illumination, Control and display design. References: Amit Bhattacharya and McGlothin, James D., Occupational Ergonomic, Theory and Application, Marcel Dekker Inc., 1996. Kromer, K. H. and Kromer-Elbert, K., Ergonomic, How to Design for Ease and Efficiency, Prentice Hall, Upper Saddle River, N. J., 2001. MDP 429 Special Topics in Industrial Engineering _{4th Year: Mechanical Engineering - Production Hrs/Week: [(2+2) + (0+0)] Marks: [(70+30+0) + (0+0+0)] = 100} Course Contents The course should include one or more of the following subjects: Supply chain management: Purchasing interface, Suppliers, Vendor analysis, Logistics, Distribution requirement planning. Just in time manufacturing: Elements of a JIT manufacturing, Work place organization, Relationship between JIT, PM and TPM, JIT production planning, JIT logistics, Quality issues in JIT, JIT discipline, Implementing JIT manufacturing. Decision support systems: Decision making systems and support, Decision support system development, Group decision making, Knowledge-based decision support systems, E-commerce: Electronic markets, The value chain, Strategic implications of IT, Electronic data interchange (EDI), Internet age systems, Integrating the supply chain. Flexible manufacturing systems: Scope of FMS subsystems of FMS, types of FMS, FMS equipment, FMS material handling systems, Automated storage and retrieval systems, Optimization of FMS. References: Vahid Lotfi and Carl, Pegels C., Decision Support Systems for Operations Management and Management Science, IRWIN, 1996. Stevenson, William J., Production/Operations Management, McGraw Hill, 1997. David Whitele, E-Commerce: Strategies and Applications, McGraw Hill Publishing Co., 2000. MDP 431 Materials & Process Selection _{4th Year: Mechanical Engineering - Production Hrs/Week: [(2+2) + (0+0)] Marks: [(70+30+0) + (0+0+0)] = 100} Course Contents Behaviour and processing of engineering materials: Metals, Polymers, Ceramics, Composites, Effect of material properties on design, Effect of manufacturing process on design, Economics of materials, Economics of manufacturing processes, The selection methods for materials and processes, Case studies. References: Farag, M., Selection of Materials and Manufacturing Processes for Engineering Design, Prentice Hall, N.T, 1989. MDP 441 Measurement _{4th Year: Mechanical Engineering - Production (2nd Term)Hrs/Week: [(0+0) + (4+4)] Marks:[(0+0+0) + (120+40+40)] = 200} Course Contents Measurement standards, Linear measurements, Angular measurement, Form measurement, Indirect measurements, Screw thread measurement (standard, power and pipe thread), Gear measurement (spur, helical, worm and bevel), Form error measurement (squareness, parallelism, alignment), Straightness, Flatness, Roundness measurement, Surface roughness measurement (2D and 3D measurement), Static tests for machine tools, Advanced measuring techniques (leaser measurement, computer- aided measurement, machine vision). References: Jain, Engineering Metrology, Khanna Publishers, 1999. Laboratory: Measurement Lab Thread measurement using hand tools Thread measurement using projectors Thread measurement using microscope Thread measurement using ABBE Gear measurement using hand tools Gear measurement using projectors Gear measurement using microscope Gear measurement using dividing head Straightness using straight edge Straightness using levels Flatness using rochdale arm Flatness using levels Roundness using dividing head Roundness using Taly- round Roughness using non contact methods Roughness using contact methods Alignment test Squareness and parallelism checking Ball bearing measurement Acceptance tests for machines On line measurement MDP 443 Systems Modelling _{4th Year: Mechanical Engineering - Production Hrs/Week: [(2+2) + (0+0)] Marks: [(70+30+0) + (0+0+0)] = 100} Course Contents Basic simulation models, Modelling complex systems, Simulation software, Building simulation models, Random number generators, Generating random variates, Output data analysis for a single system, Comparing alternative system configurations, Variance reduction techniques, Sensitivity analysis, Simulation of manufacturing systems. References: Averill Law and Kelton, David M., Simulation Modelling and Analysis, McGraw Hill Co., 1999. Kelton, David W., Sadowski, Randal P. and Sadowski, Deborah A., Simulation with Arena with CDROM, McGraw Hill Co., 2001. MDP 444 Quality Control _{4th Year: Mechanical Engineering - Automotive Hrs/Week: [(0+0) + (2+1)] Marks: [(0+0+0) + (50+25+0)] = 75} Course Contents Presentation and description of data, Theory of probability, Discrete probability distributions, Continuous probability distributions, Sampling distributions, Quality definitions and concepts, Process capability analysis, Theory of control charts, Statistical control charts for attributes, Statistical control charts for variables, Acceptance sampling: Principles and concepts, Acceptance sampling by attributes. References: Grant, E. L., Statistical Quality Control, McGraw Hill, New York, 1996. Montgomery, D. C., Introduction to Statistical Quality Control, John Wiley and Sons N. Y., 1997. MDP 451 Tool Design _{4th Year: Mechanical Engineering - Production (1st Term)Hrs/Week: [(3+3) + (0+0)] Marks:[(110+40+0) + (0+0+0)] = 150} Course Contents Injection Moulding: Manufacturing processes of plastics, Types of injection moulds for thermoplastics, Clamping forces, Number of cavities and layout, Parting planes, Draft angles, Shrinkage, Feeding systems (runners, gate, sprue and vents), Cooling systems, Ejection systems, Tolerances, Min and max. Wall thickness, How to manufacture injection mould, Advantages of Jigs and fixtures, Principles of location, Types of locators, Over determined location, Principles of clamping, Types of clamping, Clamping forces, Design procedure, Drilling Jigs, Indexing Jigs, Milling Fixtures, Indexing table, Single and multiple piece Fixtures, Turning Fixtures, Welding Fixtures, Assembly Fixtures, Manufacturing of Jigs and Fixtures, Economy of Jigs and Fixtures. Machining: Modern cutting tool materials, Coated carbide tips, Boron nitride, Ceramics, Diamond tips, Design and manufacturing of cutting form tools, Turning form drilling tools, Form relieved milling cutters, Threading tools and broaching. References: Wilson, F., Die Design Handbook, McGraw Hill, 1986. Hoffman, Edward G., Jigs and Fixtures Design, Galgatia Publ., New Delhi, 1987. MDP 452 Pneumatic & Hydraulic Control _{4th Year: Mechanical Engineering - Mechatronics (1st Term)Hrs/Week: [(4+2) + (0+0)] Marks:[(110+40+0) + (0+0+0)] = 150} Course Contents Introduction to pneumatic and hydraulic control systems (review to the basic principles of hydraulics and pneumatics), Hydraulic and pneumatic equipment (power units, actuators, valves), Pneumatic and hydraulic servo systems, Control of speed and pressure, Electro- pneumatic and electro- hydraulic systems, Fault diagnosis and maintenance of pneumatic and hydraulic systems. References: Anthony Esposito, Fluid Power with Applications, Prentice Hall, 2003. MDP 453 Robotics _{4th Year: Mechanical Engineering - Mechatronics (1st Term)Hrs/Week: [(4+2) + (0+0)] Marks:[(110+40+0) + (0+0+0)] = 150} Course Contents Basics of robotics, Analysis and design of robotic systems including arms and vehicles, Kinematics, Inverse kinematics and dynamics of robotics (stationary and mobile robotics), Algorithms for describing, planning and commanding, Robotic control systems, Position, speed and force control of robot grippers, Examples on various practical applications of robotics. References: Ulrich Nehmzow, Mobile Robotics: A Practical Introduction, Springer Verlag, 1999. Murphy, Robin R., Introduction to Al Robotics, MIT Press, 2000. Jadran Lenarcic and Federico Thomas, Advances in Robot Kinematics: Theory and Applications, Kluwer Academic Publishers, 2002. MDP 454 Mechatronics (2) _{4th Year: Mechanical Engineering - Mechatronics (2nd Term)Hrs/Week: [(0+0) + (3+2)] Marks:[(0+0+0) + (75+25+25)] = 125} Course Contents Microcontroller programming and interfacing including: Microcontroller architectures using a specific example with details of its assembly language programming and interfacing some common peripheral. Sensors including: position and speed measurement, Stress and strain measurement, Temperature measurement, Stress and strain measurement, Temperature measurement, Vibration and acceleration measurement, Pressure and flow measurement and semiconductor sensors and MEMS (microelectromechanical systems). Actuators including: solenoids and relays, Electric motors, Stepper motors, Hydraulic and pneumatic actuators. Mehatronic systems including: Control architectures and a number of case studies, Using codesign concepts and VHDL. References: Bhasker, J., VHDL Primer, 3rd Ed., Person Education, 1999. Alciatore, D. G. and Histand, M.B., Introduction to Mechatronics and Measurement Systems, McGraw Hill, 2003. Laboratory: Mechatronics Lab Design examples of at least two mechatronic systems. Using emulators, EVB, and software simulators to test and evaluate the embedded system microcontroller. Using a PLC and a microcontroller to control two types of systems. Implementation of a small project to apply the embedded microcontroller concepts to control a simple mechatronic system MDP 455 Operations Research _{4th Year: Mechanical Engineering - Production Hrs/Week: [(2+2) + (0+0)] Marks: [(70+30+0) + (0+0+0)] = 100} Course Contents Linear programming: Formulation, Graphical solution, Simplex method, and Duality and sensitivity analysis, Transportation models: Transportation algorithm, Assignment problem and transshipment problem, PERT/CPM: Network representation, Critical path computations and construction of the time scheduling, Network models: Minimal spanning tree algorithm, Shortest route problem and Maximum flow problem, Integer einear programming: Branch and bound algorithm, Queuing theory: Queuing decision models, Simulation models: Monte carlo simulation. References: Frederick, S. Hillier and Lieberman, Gerald J., Introduction to Operations Research, McGraw Hill, 1995. Taha, Hamdy A., Operations Research, Prentice Hall Inc., 1997. MDP 462 Quality Control Course Contents Presentation and description of data, Discrete probability distributions, Continuous probability distributions, Sampling distributions, Quality definitions and concepts, Process capability analysis, Theory of control charts, Statistical control charts for attributes, Statistical control charts for variables, Acceptance sampling: Principles and concepts, Acceptance sampling by attributes, Acceptance sampling by variables, Quality systems: Basic concepts, History of quality control, Total quality management. References: Grant, E. L., Statistical Quality Control, McGraw Hill, New York, 1996. Montgomery, D. C., Introduction to Statistical Quality Control, John Wiley and Sons N. Y., 1997. MDP 463 Engineering Management Course Contents Nature of organizations, Corporate objectives, The mission statement, Managing by objectives, Strategies for survival, Functions of the organization, Purchasing, operations, Marketing and sales, Finance, Products development, Quality and manpower, Finance accounting, Cash flow projection, Financial accounting ratio, Products development, Stages of design from concepts to specifications, Management techniques in products development, Types of production operations, Production planning, Materials management, Quality management, Inspection and testing, Quality assurance, Total quality management and ISO 9000, Project planning and management, Project definition, Project proposal, Planning the project, CPM and PERT, Cost analysis and control, Risk analysis and uncertainty. References: Slack, N.; Chambers, S.; Harland, C. and Others, Operations Management, Pitman Publishing Co., London, 1966. Gail, F. B. and Balkwill, J., Management in Engineering: Principles and Practice, Prentice Hall, N.Y, 1996. MDP 471 Numerical Control Machines _{4th Year: Mechanical Engineering - Production (1st Term) 4th Year: Mechanical Engineering - Mechatronics (1st Term) Hrs/Week: [(3+2) + (0+0)] Marks:[(90+35+0) + (0+0+0)] = 125} Course Contents Components of CNC machines (mechanical parts, sensors, transducers, limit switch, speed drives and control, hot electrical panel), Describing the operation panel of CNC machine tool (emergency stop, mode select, cycle start, feed hold, single block, optional block skip, dry run, reference return, feed rate override, rapid traverse, machine lock, optional stop …. Etc), Data, Coding system, Data entry, Axes, Programming of CNC machines, Manual programming for complex work pieces, Manual programming using fixed cycles, Looping, Subroutines etc. References: Steve Krar and Arthur Gill, CNC Technology and Programming, McGraw Hill Publishing Co., 1990. John Polywka and Stanley Gabrel, Programming of Numerical Controlled Machines, Industrial Press Inc., 1992. Mikel Ynch, Computer Numerical Control for Machining, McGraw- Hill, Inc., 1992. Laboratory: Analysis of CAM Profile Drawn by Auto CAD Software Manual Data Input Perforated Tape Input, Magnetic Tape Data Input Data Input Via Portable Electronic Storage Unit, Magnetic Disk Input Via an Interfaced Computer Machining a Simple WP (Straight Lines) Machining WP of Combined Lines and Curved Shape MDP 499 Project _{4th Year: Mechanical Engineering - Production (Cont.) 4th Year: Mechanical Engineering - Mechatronics (Cont.) Hrs/Week: [(0+4) + (0+4)] Marks:[(0+50+0) + (0+50+100)] = 200} Course Contents The student deals with the analysis and design of a complete engineering system using the fundamentals, Principles and skills he gained during his study. The project's report presented by the student should include the details of the analysis and design satisfying the concerned code requirements, The computer applications as well as the experimental work when necessary, In addition to the technical engineering drawing of his design. Throughout the project text and at the exam, The student should prove his complete understanding of the elements of the project and his capability to apply them in his coming engineering career. References: Selected References, Scientific Papers, Research Reports, Manuals, Catalogues, Software Packages.