PERSONAL
DATA
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Name:
Muhammad Faisal Murad |
Date of birth: 24 /03/1977 |
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Father’s Name: Shaikh Muhammad Khaliq-ur-Rehman |
Address: House # A-463; Block “H” North Nazimabad. |
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Languages: English, Urdu, Arabic,
Hindi |
Marital Status: Married |
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Passport #: A 0092143 (VALID UPTO JAN
2010) |
Nationality: |
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Location: Dammam 2nd
Industrial Area, KSA |
Iqama Status: Not transferable |
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Mobile No
(KSA): +966-565-346011 Cell
No.(Pakistan): +92-300-2803806, |
Res.
(Pakistan): +92-21-6723352 |
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E-Mail : faisalmurad@hotmail.com |
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ACADEMIC
/ PROFESSIONAL QUALIFICATIONS |
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Degree / Certificate |
Institute |
Division |
Passing Year |
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Bachelors of Engineering (Chemical
Engineering) |
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First Division |
2001 |
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Special Achievement |
Throughout First Position, During Primary
& Higher School |
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PROFESSIONAL
WORK EXPERIENCE |
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Position Held |
Employer’s
Name |
From
… To …. |
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Senior Process Engineer Section Manager- Emulsion Section |
S & A ABAHSAIN Co Ltd. KSA Chemical Manufacturing Industries |
August 2006 to Date |
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Company
Profile: |
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Key
Responsibilities: Installation/Commissioning
( In Projects Department) ·
Supervision during erection and
installation of Processing plants, and storage tanks. ·
Co-Ordination with
Vendors for Designing layout, & Installation/Commissioning of utility
Equipments. · Assisting project Manager in new jobs
& equipment selection. Manufacturing
Department ·
Look after overall functions of
manufacturing & related activities from supply chain to dispatch,
including documentation, and Scheduling. ·
Plan,
schedule & execute monthly production, including material & manpower
arrangements. ·
Provide technical assistance &
supervision for quality control monitoring of finished product. ·
Monitor & control process
parameters, all technical, administrative & quality issues related to production
including Styrene & Pure Acrylics, Polyvinyl Acetates and Alkyd resin. ·
Supervise
overall activities of the emulsion section to achieve maximum utilization of
the capacity & to control the cost of production by controlling the
wastage of material, energy & paid hours. ·
Generate comprehensive
production & process monitoring reports for analysis & improvement. As a
Process/Operations Engineer ·
Look after overall functions of
Operations including Utility, Storage & handling Equipments, o
RO & De-Ionization water
treatment Units, Water Production for Process, & Heating Cooling Systems,
Waste Water Storage & Maintaining Water Parameters in Heating Cooling
System. o
Operation of Bulk storage
Facilities including Monomers Offloading, Handling, & Inventory. System
includes Mass Flow Meters, Level Sensors, Heat Exchangers, pneumatic &
KSb Pumps. o
Heating system including water
Boiler, Hot Oil Units& Heat Exchangers for reactors & vessels. o
Forced Draught Cooling Towers, Air
Cooled Chillers & Cooling water supply to reactor & Storage. o
Instrument Air Supply system,
including Air Compressors, Air Dryers, & pneumatic system. ·
Monitor & control operational
& utility requirements & all technical issues related to production. ·
Co-ordinate with maintenance
Department for preventive & annually maintenance. Achievements:
Start-Up & Handle new plant independently (Commissioning, Operation &
Management) ·
Key User
during Start-up of Oracle ERP system, input basic info including Inventory,
Cost, Operation etc. ·
Process selection and
modifications, trial runs and scale up activities for production. ·
Developing
safety, quality, health, & environment management system documentation
such as standard operating procedures, work instructions, process flow charts
etc. ·
Provided On-Hand Trainings on
Operations, Process, Quality, & Safety System to Operators & Staff. |
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Position Held |
Employer’s
Name |
From
… To …. |
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Shift Manager (Production) |
Futehally Chemicals (Pvt) Ltd , |
June 2004 to August 2006 |
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Company
Profile: (FCL is toll manufacturers of Detergents for
Unilever in |
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Key
Responsibilities: ·
Execute all manufacturing
activities according to company’s prescribed procedures & standards,
& ensure smooth Flow of Production to fulfill plans;
which including Detergents Processing, & Consumer Packaging. ·
Look after all
Operations, Process Parameters and Preventive Maintenance of Machines. ·
Material Management
& Data Analyzing with
Unilever ERP & Inventory Module to control the production cost &
drives efficiencies for productivity, material & wastage control. ·
Develop
shift productivity reports, to calculate & analyze efficiencies of major
KPIs like paid time, line utilization, equipment performance (OEE), direct labor performance & production
to schedule etc. ·
Maintain high standard of GMP &
housekeeping at plant. ·
Responsible as Shift safety Coordinator
for Implementation of safety Procedures & emergency plans. · Implementation
& Reporting the performance of QSHE Management Systems to the top
management. Achievements: Key Team Member
of Capacity Enhancement Project (60 to 100TPD spray & 70 to 150 TPD
packing). · Carry
out special safety related tasks e.g. Task Hazard analysis, risk assessment,
incident investigation etc. · Shop floor Implementation of TPM,
HACCP, OHSAS, Q&CSMS, as per Unilever Framework Standards. · Develop
& upgrade standard operating procedures as per new standards & plant
up gradation. |
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Position Held |
Employer’s
Name |
From
… To …. |
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Plant/Process Engineer |
TCI Pvt.
Limited |
January 2003 to June 2004 |
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Company
Profile: (The
company is engaged in Bulk Production of Auxiliary Chemicals and Polymers
(Textile Binders, Styrene Acrylics), Adhesive & Resins (PVA & Amino
Resins), for Textile, Leather & Paint industries, since 1964. Company has
its own R & D and Quality Testing Lab, Water Treatment Plant, Batch Processing
and Utility Operation Facilities. TCI is ISO 9000 Certified and Accredited by
the Dutch Council for Accreditation.) |
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Key
Responsibilities: · Plan & execute monthly& daily
production schedule, including material & manpower arrangements. ·
Supervise all manufacturing activities
including Processing of chemicals, Quality Management & utility
operations. Look after processing of Binders, Acrylic Emulsions, Adhesives,
Amino resins, Softeners Etc. ·
Manage Shifts Operations by Production
& Labor Management, Work Planning, & WIP Inventory Control. · Supervise
implementation of H.S.E procedures, Plant Maintenance & Utility
Operation. · Preparing quality system documentation,
operating procedures, work instructions, process flow charts, productivity,
cost estimation, production to plan, wastage & process monitoring reports
etc. Achievements: ·
Production
volume increased from 80 tons to 250 tons & Capacity enhanced from one
shift operation to 24 hrs; during the period independently managing planning
& control; reporting & assisting to GM production. ·
Co-Ordination in Process
Enhancement Trials & R & D work, formulation development &
Documentation. · Co-Ordination
in Commissioning of new Chemical Batch Processing Plant and modification. · Key team member preparing the company for
ISO 9001 documentation, implementation & certification. |
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Trainee Engineer/Shift Engineer |
TCI Pvt.
Limited |
May 2001 to December 2002 |
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Key
Responsibilities: · Supervise Complete Production activities
during shift. · Manage Shift Operation including material
Handling, Dispatch & Batch Processing. · Look After Processing of Binders,
Acrylics, Adhesives, and other Chemicals. · Responsible for Process Control &
parameter monitoring. · Fulfill Production Plan according to
given schedule. · Supervise RO Plant & De-ionization
Unit for Process Water Supply. · Implement Quality & Safety Systems. · Fulfill Schedule maintenance &
Shutdown activities. |
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PROFESSIONAL
TRAINING COURSES & SEMINARS |
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Subject
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Institute
/ Organization |
Year
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Oracle
ERP Framework; Modules (OPM & Inventory) |
Satyam Computer Services Ltd. |
2008 |
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“TPM”, “HACCP”
& “UPL Quality & Consumer Safety Roadmap” |
Unilever Pakistan Ltd. |
2006 |
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Postgraduate
course on “Factory Management” |
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2005 |
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In-House
Training on “ Total Productive Maintenance(TPM)” |
Futehally Chemicals Pvt Ltd. |
2005 |
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“ HSE
Standards, implementation in Manufacturing” |
Futehally
Chemicals Pvt Ltd. |
2004 |
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Workshop
on “ Orientation in Engineering Applications” |
United Engineering Services |
2003 |
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“Environmental Management and water
Treatment” |
Textile
Chemical Industries |
2003 |
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“Awareness of Working with ISO9000
Quality System”. |
Textile
Chemical Industries |
2002 |
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PROFESSIONAL
MEMEBERSHIPS |
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Organization
/ Institute |
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American |
Membership |
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Life Time Member |
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COMPUTER
LITERACY |
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ERP & Project Planning |
ERP (Inventory, Production & Process Manufacturing Modules) Oracle 12i framework, MS Project 2000. |
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I.T
Applications |
Internet, E-Mail, LAN, Web Designing &
Development. |
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Computer Basics |
DOS, Windows 2000, XP, |
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Designing |
Graphics Designing, AutoCAD, Multimedia Designing
& publishing. |
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SKILLS
& COMPETENCIES |
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Team Management & Interpersonal skills:
The various floor management assignments gave me the exposure to manage
variety of teams with varied educational levels, skills, competencies,
nationalities and age groups. Technical Skills: The
erection & Commissioning of various process assignments gave me an
exposure and insight about various manufacturing and Packaging industries
e.g. engineering, continuous process, Batch process, chemical Handling,
consumer goods manufacturing. This experience also gave me the in-depth
understanding of industry specific standards, Environmental aspect and impact
and Occupational Health & Safety Risk Assessments. Communication Skills:
Carried out extensive documentation and reporting (i.e. Quality & SHE
Manuals, procedures, plans, process maps, Reports, training handouts). Training & Presentation Skills:
Providing in-house trainings (Supervisor, Operator to worker level) on the
subject of Quality, Safety, & Environment Management Systems, TPM, Health
& Safety Risk Assessments etc. |
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PROJECTS
/ ACHIEVEMENTS |
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Plant Erection supervision &
Commissioning Projects
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ABAHSAIN Chemical manufacturing |
Textile
Chemical Industries Pvt. Ltd. |
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·
Installation/commissioning of
Reaction Vessels with accessories & Piping. |
·
Batch Processing plant Erection
& Commissioning |
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·
Erection/ installation of Storage
tanks. |
·
RO water treatment unit
Commissioning/Installation |
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·
Commissioning of Air cooled
Chillers. |
Futehally Chemicals Pvt. Ltd. ( Commissioning) |
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·
Commissioning of metering &
leveling devices. |
·
NASAPACK Malaysian multilane Sachet
packing machine. |
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·
Commissioning of different types of
pumps. |
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PAKFORM Turkish jumbo size poly bag
packing Machine. |
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Key
Expertise |
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·
Manufacturing floor management
& Reporting |
·
Operation Management (Water
Treatment, Detergents, Utility) |
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·
Quality & Production Management
Systems (ISO9001) |
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Safety management system &
Procedures implementation |
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·
Plan & Maintain Production
Schedule |
· Supervise, Coordinate & schedule activities of
workers |
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·
Efficient equipment Operation &
Maintenance |
· Train staff in job duties, quality & safety
procedures etc. |
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·
Production Planning & Execution |
· FMCG
production planning & Material management |
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Material Planning & inventory
Control |
·
Plant Erection & Commissioning
Supervision |
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·
Bulk
storage, pumping & metering |
·
Process control (polymerization), (
Solid-Solid System) |
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REFERENCES |
References will be provided on request.