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4
cyl. engine replacement from the top. |
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My 84 SE 4cyl had
a knock in the engine when I bought it. I had an excellent running
2.5 4 cylinder that I had removed from a donor fiero. I really didn't
feel like removing the engine cradle, so I figured I'd try going through
the top.
It was actually very easy for my first time through
the top. It took me 16 hours.
Please note (disclaimer):
This is how I did it. There is probably a better and quicker way.
This series serves only as an example. |
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#1 |
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Out
with the old |
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First I removed the
decklid, next is the coolant hoses and the A/C manifold line from
the compressor.Then I unplugged all wires that were attached to the
engine such as: A/C compressor, alternator, starter, sensors.
I did not touch wires that were attached to the
transmission.
I removed the altenator and its upper bracket. Next I
removed the two bolts that secure the exhaust system to the exhuast
manifold. I also removed the two nuts that hold the engine mount to
the cradle. There is also a bracket that attaches to the tranny
at the rear of the engine. I removed it as well. The A/C compressor
was losened but does not need to be removed. You can leave it set
on the cradle. |
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#2 |
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The
old engine now removed |
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I left the following
attached while removing:
Lower A/C bracket
Exhaust Manifold
Waterpump and housing
Starter
Torque Convertor |
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#3 |
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The
new engine |
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Here's the better
engine sitting on its original cradle. Before installing the new engine
I removed the following to make for a smoother install.
Waterpump and its housing
Both upper and lower A/C brackets
Starter
This engine was also mated to an automatic tranny, so I didn't
need to swap anything driveline related.
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#4 |
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Getting
ready for install |
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Before squeezing in
the "better" engine, I reinstalled the engine mount and
hardware. The transmission to engine bracket is also reinstalled. |
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#5 |
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In
with the new |
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Now in the famous
words of all Haynes and Chiltons repair manuals: "Install is
the reverse of removal".
As you can see, the intake manifold, distributor, and
fuel system are all still attached.
The hardest part is aligning the engine with the tranny.
Once aligned, it takes some pushing to insert the two.
The picture doesn't show it, but I did remove the A/C
manifold line for easier installation.
All that's needed to finish the job is reinstalling the waterpump
housing, coolant hoses, reattaching the exhaust system, and rewiring
the engine. I haven't installed the A/C compressor yet. I plan on
using this fiero only during the winter months.
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