Red Center Emblem replacement details



This page details how I took wheel covers that looked like this....

Original condition XL Wheel Cover




A close up view below, see how the red faded to a silver-gray color?




....and turned them into this!!!

The four finished wheel covers!




NOTE: This procedure was originally done by our Mentor and friend, Adrian Clements, using Ford N.O.S. Magnum Wheel Center (part # D60Z-1130-B). I used the same, and believe the supply has dried up from Ford. Coker Tire offers a reproduction, and after examaning a repro at Carlisle, they are made the same way. All cutting was done using a Dremel Tool fitted with the Flexible Extension and a heavy duty cutting wheel. Review and understand this entire procedure before attempting. Use your browsers "BACK" button to return to this text from the photo links. Feel free to contact me if necessary with any clarifications or questions you may have.



I. Wheel Cover Disassembly and Emblem Removal

A. Pay attention to the orientation of the emblem in relation to the whole
wheel cover. This will be critical during re-assembly.
B. Remove the three screws on the back side of the "platter" that holds the
chromed center cone, and seperate the two pieces.
C. The emblem is held in place by 11 metal tabs that rise perpendicular from 
the back side of the center cone, and are bent inward towards the center of 
the emblem. Since the entire piece is made of potmetal, these must be carefully 
bent outwards. The best way to do this is to use a long shaft standard screw-
driver, with a blade width that closely matches the width of the tabs. Set the
tip of the screwdriver blade on the metal ring on the back of the emblem at the
base of each tab, and gently rock the screwdriver towards the outer edge. Bend
the tab only far enough to clear the outer edge of the emblem.
D. Push the old emblem out through the back of the center cone. It should drop
right out in three pieces; the emblem, the metal ring, and a rubber gasket. Keep
the old emblems handy for the procedure (for comparison purposes), then put them
in your "old Galaxie parts box". The metal rings and gaskets will be re-used.

II.Torino/Ranchero Center Cap Demolition (to get that precious emblem!)

A.The Torino/Ranchero Center Cap has spring steel "fingers", mounted on a ring
made to snap into the center of a mag wheel. They are held in place by melted
plastic globs protruding through the metal ring. Grind the little globs flush
with the metal ring, and the whole ring is easily pried off.
B. The first cut will remove a large portion of the chrome plated plastic 
housing. Cut around the circumference of the cap, just below the beveled edge
(see photo). It is best to go around the cap several times, cutting deeper
each time. This will allow you to practice as to how the tool cuts the plastic.
You'll find that if you go too deep, the plastic melts and binds the tool, 
making it take off in a direction you may not want it to go. You may also have
to stop every now and then to clear the cut with a small screwdriver or knife.
The housing will easily seperate when the cut is complete (see photo). 
Discard the chrome plated housing (save the emblem piece!)
C. Now it starts getting tricky. You need to cut around the circumference of the
back side of the cap where the steel fingers were. The cut will be flush with
the surface that the globs of glue holding the emblem in place protrude from
(see photo). It will take many times around to remove this piece. You will
definitely have to continously clear away melted plastic as you cut. The final
cuts will have to be done from inside the circle, since the diameter of the cut-
ting wheel is not large enough to cut all the way through from the outside.
Discard the piece that was removed.
D. Great care must be taken from here on out, since you are now getting close to
the emblem. This next cut will be made perpendicular to the last cut. Again,
this will have to be done many times, removing little plastic each time. 
Place the emblem face down on a soft surface, so that you can rotate it as you 
cut without damage. Cut along the dotted line shown in this photo.  The distance 
in from the outer edge should be the thickness of the plastic material. When you
are just about cut through, you should start to see the cut on the emblem side,
between the clear plastic of the emblem and the remaining chromed plastic.
Carefully complete the cut, and the beveled chromed piece will seperate from
the emblem (see photo). 
E. Rather than trying to remove all the plastic from the back of the emblem, it
is better (and easier) to remove just enough plastic to allow the rubber gasket
and metal ring to seat. This also minimizes the danger of damaging the red back-
ground by nicking it with the cutting wheel. Keep the emblem face down on the 
soft surface so you can rotate it as you cut. Go around the outer edge of the
emblem several times, with the cutting wheel perpendicular to the rear surface.
The distance from the outer edge to the inside of the cut is approximately 1/8"
(see photo).

III. Emblem Installation

A. The original emblems have three notches around the outer edge for proper 
orientation in the center cap. Your new emblem will have a much smaller lip 
than the original around the outer edge (look closely at photo).  This is 
where you must cut notches duplicating the original, or else the emblem will not
seat properly. Cut the notches only to the depth of the lip.
B. In case you haven't done it, now is a good time to give the wheel cover a
thorough cleaning. With the wheel cover disassembled, it is easy to reach the
crevices. Also, if your metal retaining ring is bent flatten them out with a 
hammer on a flat surface.
C. The completed emblem should drop into place face down through the back side
of the center piece. Line up the notches for proper alignment. Place the rubber 
gasket on top of the back of the emblem, and the metal ring on top of that.
D. As carefully as you bent the tabs away from the center of the emblem, bend
them back inward. This works best if you go around the perimeter a few times,
bending the tabs a little at a time, making sure the metal ring and gasket stay
centered, and flush to the back of the emblem.
E. After the emblem is installed, I suggest running a bead of sealer around the
inside of the center cap along the tabs. This helps hold the emblem in place so
it doesn't vibrate, and keeps out the road crud. I used a substance called 
"LEXEL" because it stays pliable even after set. Since this certainly isn't a
concours restoration (although without taking the wheel cover off and examining
it from behind, you can't tell), I thought it acceptable. Good Luck.




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