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QCFI PUBLICATIONS |
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SINGLE MINUTE EXCHANGE OF DIES (SMED)
K.Ganapathy
Satyavardhan |
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About
Shingo Shigeo the author of SMED, History of SMED,
What is SMED,
The structure of production operations,
Some earlier concepts of set up operations,
The concept of SMED,
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- Dr. Shigeo
Shingo known as 'Dr.Improvement' mae everybody to realize paying
attentino and reducing the time lost on setup is equally important for
increasing the production to reduce the cost and by effective
application of SMED principles even one unit can be produced cost
effectively. This concept helped in a great way in introduction of JIT/Kanban
effectively.
- 51 Pages 2001
Rs. 100
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QUALITY CIRCLE HAND
BOOK FOR NEW MILLENNIUM
K.Ganapathy
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Quality Circle concept - Original and
Revised,
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A brief bio data of Dr. K. Ishikawa,
originator of Quality Circle Concept,
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Role of Top Management,
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Role of Steering Committee,
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Role of Coordinator,
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Role of Leader,
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Role of Members,
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Charts for Guidance,
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How to make Quality Circles and Suggestion
Scheme co-exist without conflicting with one another.
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- QUALITY CIRCLE HAND
BOOK FOR NEW MILLENNIUM A hand book which is must for all Qualtiy
Circle memebrs (bilingual). It gives all the needed guidelines for
effective functioning of Quality Circles.
- 72 Pages 2000 Rs. 125
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PROBLEM SOLVING TECHNIQUES
K.Ganapathy
Prof.V.Narayana
B.Subramaniam |
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Module 1: Need and
Benefits of using Problem Solving Techniques (PST)
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Module 2: Steps need to be taken before problem solving
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Module 3: Flow Diagram - What is Flow Diagram, who introduced it, need
for it, types of Flow Diagrams, how to make them precautions to be
taken, pitfalls and how to ensure accuracy
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Module 4: Brain Storming - What it is, who introduced it, what is
creativity and logical thinking, five key elements concerning human
ability to be creative, three types of Brainstorming, their benefits,
how to do Brainstorming in a structure manner, how to catalyse the
session, completing the Brainstorming, some difficulties and pitfalls
connected to it
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Module 5: Data Collection - What is Data Collection, purpose of it ,
types of data, various ways of collecting data, how to interpret them
benefits of Data Collection and few useful tips
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Module 6: Graphs - What is Graph, its purpose, who were the pioneers
in this area, types Graphs, i.e. commonly used Graphs (line, bar, pie
and pictorial graphs) and special types of Graphs (Belt, Radar,
Compound, Strata, Zee, Float and Pyramid), How are they made, where to
use them, benefits of Graphs
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Module 7: Stratification - What is Stratification, why it is needed,
steps for Stratification, source or base for Stratification,
interpretation of stratified analysis etc.
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Module 8: Pareto Diagram - What is Pareto Diagram, who introduced it,
where it is used, how to make it, principles to be followed for
selection of problems, uses of Pareto Analysis, pitfalls
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Module 9: Cause
and Effect Diagram - What is C & E, who introduced it, its various other
names, three types of C & E, what area they and how to make them.
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Module 10: Scatter Diagram - What is Scatter Diagram, who introduced
it, use of it, how to make it, various methods of making it including
mathematical way, pitfalls, connected to making it.
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Module 11: Histograms - What is Histogram, its purpose, who
introduced it, how to construct a Histogram, how to interpret it,
precautions to be observed while making them, uses of Histogram and
various shapes of Histogram and what they indicate
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Module 12: Control Charts - What is Control Chart, who
introduced it, its purpose, various types of Control Charts which are
commonly used viz., XR Chart, Median and Range Chart, p chart, np
chart, c chart and u chart, how to construct them, interpret them,
what is out of control and what need to be done.
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- PROBLEM SOLVING TECHNIQUES
Famous elementary statistical system or
seven tools with addition of flow diagram and brainstroming.
Dr.K.Ishikawa combined Graph and Control Charts as one, but here they
are separated as two, totaly making ten tools. It is a knwledge which
is a must for everyone and presented in an easy to understand and
practice way.
335 Pages 2004 Rs. 350

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PROBLEM SOLVING TECHNIQUES
In CD ROM of Powerpoint presentation - in Hindi and English
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Nearly 1500 Slides 2001 Rs. 2000
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JUST
IN TIME (JIT)/KANBAN
K.Ganapathy
Prof.V.Narayana
B.Subramaniam
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- Three books are
covered in this. Taichi Ohnos approach:
What are JIT/Kanban,
its origin, reasons for taking it up,
pre requisites for taking it up,
methodology,
- what are the mistaken ideas about JIT Hiroyuki Hiranos version
- The major benefits which can be achieved through JIT system,
improvement points -
flow manufacturing,
multi process handling,
- kanban,
- man power reduction,
- visual control,
- leveling,
- change over,
- quality assurance,
- standard operations,
- Jidoka, maintenance and safety.
- Five major steps needed to be taken for introduction of JIT.
- JIT leads
to NPS.
What is NPS and
- how NPS is introduced and why this
method.
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- JIT/KANBAN
This originated from Toyota which is one of the reasons for great
success of the organization. 'Just make which isneeded tin time, but
don't make too much' is what JIT is all about. Kanban is a pallet card
which goes with the system. Over production creates a chian reaction
leading to 12 diferent types of wastages. JIT is not only inventory
control process but also an integrated production system.
- 117 Pages 1998 Rs.
100
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QUALITY CIRCLE AT A GLANCE
K. Ganapathy
Prof.V.Narayana
B.
Subramaniam
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- What is Quality
Circle, how far it is relevant and useful in this ever changing world
scenario, how to introduce it, what are the roles of various levels in
an organization in promoting QC movement, how it works and how to pep up
the activities, QC and other Quality concepts and what is being done in
India by QCFI in promoting these concepts.
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- Qualtiy Circle at a
Glance
This is for those who are interested in knowing the concept. Salient
features are given and a brief idea on ten tools is a new addition to
the reveised edition.
- 40 Pages 1998 Rs.
35

- QUALITY CIRCLE AT A
GLANCE
In CD ROM of Powerpoint presentation in Hindi and English
Nearly 232 Slides 1997 Rs. 1000
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