"ROTARY" RAMBLINGS



110 HP "Gnome" Rotary in Brian Coughlan's
Fokker D VIII
@ Old Rhinebeck Aerodrome
(Taking-Off)

Scale 110 HP Oberursel rotary in 1/4 scale Fokker Dr.1


THE "ROTARY" ENGINE DIDN'T WORK QUITE LIKE A MODERN ENGINE,ALTHOUGH IT WAS THE SAME BASIC "4-STROKE" CYCLE.


For example: In the Gnome the induction was through the crankcase. There was a single large valve in the top of the cylinder that provided both intake and exhaust services. The spark plug was on the side, just above the piston.

The spark was provided by a magneto. There was an insulated ring on the back of the crankcase with a hightension carbon brush rubbing on it that came from the hot side of the magneto. The magneto did NOT have a distributor in it, but merely generated sparks. The nine cylinder Gnome has a magneto that generated nine sparks every two revolutions of the crankcase. The magneto was mounted stationary and driven by gears on the back of the crankcase. As each cylinder approached top dead center a wire from the spark plug down to a copper button on the insulated ring would contact the carbon brush. The high voltage would be connected to the plug and it would fire the cylinder.

Near the bottom of the fireing stroke the cam in the nose of the engine, there was one cam for each cylinder on the Gnome, would open the valve in the head through a large rocker arm. There was a light spring to assist centrifugal force in keeping the valve closed normally. The weight of the pushrod tended to try to open the valve. This is one of the factors that contributed to the relatively low maximum RPM of the rotary engines. Most peaked out at around 1000 RPM. Also, above that speed it took more power to rotate the engine faster than the increase in power gained by the additional RPM.

The valve was held open until the piston made it all the way to top dead center on the exhaust stroke and then left open a little longer. When the piston started back down, with the valve still open, air was drawn in through the same valve we just used for exhaust. About half way down this "intake" stroke the valve was closed.

Of course the piston continued down to the bottom of its stroke, making a vacuum inside the cylinder. At the bottom of the stroke an excessively rich air/fuel mixture was admitted into that partial vacuum either past the piston through a bypass port in the cylinder wall in the monosoupape version, or through an inertially operated valve in the center of the piston in the earlier Gnome engines. This reduced the partial vacuum and provided the fuel. This rich mixture was leaned down by the air charge that had been drawn into the cylinder on the intake to make a burnable mixture.

This mixture was then compressed on the upstroke of the piston and as the spark plug wire went by the magneto brush on the firewall, it was fired near to top dead center, and the cycle began again.

Notice that the air charge drawn in on intake was not throttled or throttleable. That meant that any attempt to throttle the carburetor merely adjusted the final mixture, rather than the fuel quantity. As a result, restricted the fuel merely leaned out the engine and caused it to overheat. These engines only ran at one speed. Run or NOT run.

To throttle the engine for landing the pilot has a "coupe" or KILL button on top of the stick. This button shorted out the magneto and kept the engine from fireing. That reduced the power for landing. To get a shot of power, you merely released the button and the engine would start again. ( So much for shutting off the mags to simulate an engine failure. How would you like to do that for THROTTLE control? )

That is the source of the unique sound of the WWI fighter. The movie maker who made the first big WWI movie, back in the twenties, liked the sound of the Tommy Morse fighters he taped with their rotary engines so much, that he dubbed that sound in for the V-8 powered Kansas Fokkers ( actually elephant ear Travelairs with Hispano Suiza V-8 engines like the one that Dennis Trone flies ) giving us the unique situation of a easily throttable V-8 engine that sounded like a "coupe" killed rotary!

The rotary feature of these early engines also provided another problem. Oil was pumped into the bearings to keep the engine lubricated. With the entire engine rotating and the valve mechanism exposed to the air, there was no way to recover the oil after it passed through the engine. There was also a problem with the rich fuel/air mixture in the crankcase. If they used mineral oil, the gasoline in the crankcase washed the oil away and shortened the life of the engine. Since the engine was designed to a 50 hour TBO, significant shortening of that life made any kind of serious flight difficult. To overcome that problem, they lubricated the engines with a vegetable oil from castor beans, castor oil, that would not wash away in the gasoline mixture in the crankcase.

Unfortunately, the excess castor oil pumped into the engine eventually made its way up the valve pushrods and past the piston into the valve area, where the excess was evenly distributed into the airstream. The world war one pilots sat quite closely behind this rotating mass of iron and breathed that fine oil mist whenever they were flying. WWI fighter pilots were noted for incontinence on the ground, which was clearly due to a steady diet of slightly used castor oil while flying.

This is far form a complete article, but hopefully will answer any questions out there about how these interesting engines worked.

The preceding article was posted to the "AIRCRAFT RESTORATION" Newsgroup.
I contacted the author and requested his permission to post it here. It gives the most concise and understandable description of these wonderful powerplants I have ever run across!
At my request he sent me a short biography so That You and I could get to know who this articulate and knowledgable gentleman is and a look into his background.
Also I have supplied a link to his own personal pages on the web which are very interesting in their own right!
DAVE

DAVE,
I have made a number of excursions to "Old Rhinebeck" over the years, and met Cole on several of those occaisions.
I am 60 years old, and have been interested in aircraft for all of them!
I am a lifetime member of the Antique Airplane Association, and have been a member of the EAA since the mid fifties. The newest airplane I ever owned was a 1946 Straight 35 Bonanza. I also own a 1946 Model Stinson 108 Station Wagon and did own a 1946 Model Republic SeaBee. Otherwise all of the aircraft that I have owned I either built myself, or they were built prior to the cessation of hostilities in WWII.
I Have long been interested in the aircraft and engines of WWI, and have Studied engines from books published in the teens and twenties that covered all of the aircraft engines then popular.
I find it interesting that cars are now going to things like four valves per cylinder and overhead cams just like the WWI aircraft engines used! :-)

I am currently flying a Stinson Reliant that is nearing 60 years of age. It is a delightful flying machine that I restored myself. I have a hangar full of projects awaiting restoration when I retire.
I have a commercial license, single and multi engine land and single engine sea ratings. I also have all of the ground instructor ratings and an Airframe and Powerplant Mechanics license. I am also a professor at Southern Illinois University, although I haven't taught since 1978.

I am now functioning as the Webmaster for the University.

Sincerly,
John R Johnson

Mr. Johnson's web pages are located here:LINK


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