Federal Register Document

(Abridged Version by Ildefonso J. Rubrico)
07 September 1999

Topics:
- Why Is EPA Considering Diesel Fuel Changes?
-Diesel Engines and Air Quality
-
Diesel Emissions Control: Progress and Prospects
-What Fuel Changes Might Help?
-
Diesel Fuel Quality in the U.S. and Other Countries
-Potential Benefits of Reducing Sulfur
-Diesel Sulfur Control and Tier 2
-Heavy-Duty Highway Engines
-Stakeholder Positions

-----------------------------------------------------------------------

ENVIRONMENTAL PROTECTION AGENCY 40 CFR Parts 80 and 86 [AMS-FRL-6337-4] RIN 2060-AI32   Control of Diesel Fuel Quality AGENCY: Environmental Protection Agency. ACTION: Advance notice of proposed rulemaking.
-----------------------------------------------------------------------------------

SUMMARY: Diesel engines used in motor vehicles and nonroad equipment are a major source of nitrogen oxides and particulate matter, both of which contribute to serious health problems n the United States. We are considering setting new quality requirements for fuel used in diesel engines, in order to bring about large environmental benefits through the enabling of a new generation of diesel emission control technologies. Because the pursuit of diesel fuel quality changes would be a major undertaking for the Agency and affected industries, and because of the many unre-solved issues involved, we are publishing this advance notice to summarize the issues, with the goal of helping you to better inform us as we consider how to proceed. To aid this process, we have grouped key questions under issue to-pic headings that are numbered sequentially throughout this notice. Although this advance notice solicits comment on all potentially beneficial diesel fuel quality changes, we believe that the most promising change would be fuel esulfurization for the purpo- se of enabling new engine and aftertreatment technologies that, although highly effective, are sensitive to sulfur.

FOR FURTHER INFORMATION CONTACT: Carol Connell, U.S. EPA, National  Vehicle and Fuels Emission Laboratory, 2000 Traverwood, Ann Arbor, MI  48105; Telephone (734) 214-4349, FAX (734) 214-4050, E-mail  connell.carol@epa.gov.

----------------------------------------------------------------------------------------------------------------------

I. Why Is EPA Considering Diesel Fuel Changes?     Diesel engines contribute greatly to a number of serious air pollution problems, especially the health and welfare effects of ozone and particulate matter (PM). Millions of Ame-ricans live in areas that exceed the national air quality standards for ozone or PM.  As discussed in detail in the follo-wing section, diesel emissions account for a large portion of the country's PM and nitrogen oxides, a key precursor to ozone formation. By 2010, we estimate that diesel engines will account for more than one-half of mobile source emis-sions, and nearly 70% of mobile source PM emissions (not taking into account emission reductions from proposed  Tier 2 emission standards for light-duty vehicles and trucks, discussed below).
---------------------------------------------------------------------------

\1\ In this notice, the term ``diesel engine'' generally refers  to diesel-fueled engines, rather than to engines operating on the  diesel combustion cycle, some of which use alternative fuels, such  as methanol or natural gas, instead of diesel fuel.
---------------------------------------------------------------------------

    Diesel emissions in this country come mostly from heavy-duty trucks and nonroad equipment, but a potentially large additional source may grow out of auto manufacturers' plans to greatly increase the sales of diesel-powered light-duty vehicles (LDVs) and especially of light-duty  trucks (LDTs), a category that includes the fast-selling sport-utility vehicles, minivans, and pickup trucks. These plans will be greatly affected by our own plans to adopt stringent new emission standards for these light-duty highway vehicles (referred to as ``Tier 2'' standards)  that we have proposed to phase in between 2004 and 2009. A key approach taken in developing the Tier 2 standards has been ``fuel-neutrality''-- applying standards equally to diesel- and gasoline-powered vehicles. As a result, the proposed Tier 2 and PM standards are far more challenging for diesel engine designers than the most stringent heavy-duty engine standards promulgated to date.     We have proposed Tier 2 standards concurrent with a proposal to reduce the sulfur content of gasoline, in part because gasoline sulfur reduction will enable advanced catalyst technolo- gies needed to achieve the new standards. With this advance notice, we are seeking comment on  the merits of improving the quality of diesel fuel as well, as an enabler of advanced technolo- gies for diesel emission control, without which diesel vehicles may not be able to meet Tier 2 standards. These advanced sulfur-sensitive technologies have the potential to reduce diesel engine NO emissions by up to 75% and PM emissions by 80% or more.     Thus this potential action on diesel fuel is, like gasoline sulfur control, closely tied to our Tier 2 standard-setting activity. Decisions on diesel fuel quality need to be made quickly so that the Tier 2 program may be implemented in the most coordinated and cost-effective manner. We therefore plan to pursue this action on an accelerated schedule. If, following this advance notice, we decide that a proposal is warranted, we plan to publish a notice of proposed rulema- king later this year, and a final rule as soon as possible after that.     Although the impetus for near-term action on diesel fuel quality comes from our efforts to set fuel-neutral Tier 2 standards for the ight-duty market, any emissions control technologies that prove effective in light-duty diesel applications are likely to be effective with heavy- duty highway engines as well. Thus higher quality diesel fuel for heavy-duty applications, combined with more stringent heavy-duty engine emission standards that effectively introduce the new technologies, could provide large environmental benefits, though perhaps on a different implementation schedule than that required for the light-duty program. This might take the form of a phased in program, involving a regulated grade of premium fuel that is initially focused on servicing the light-duty diesel fleet, but that gradually widens its market penetration to fulfill the expanding need created by sales of new heavy-duty vehicles that also employ the ad- vanced technologies. Various possibilities and issues associated with such an approach are dis- cussed in detail below in this notice. In addition to enabling new control technologies, the use of higher quality diesel fuel is likely to improve the emissions performance of the existing fleet of diesel engines as well, as explained below.     Eventually these advanced technologies could also find application in nonroad equipment, although implementation timing would have to consider a number of special challenges in control- ling nonroad engine emissions, including the fact that current nonroad diesel fuel is unregula- ted and has much higher sulfur levels than highway fuel. It may also be necessary to regulate nonroad diesel fuel in an earlier time frame, to a quality level similar to that of current highway fuel (which has sulfur levels capped at 500 parts per million (ppm)), in order to pro- vide for the transfer of advanced highway engine technologies already under development for use with that fuel. This technology transfer is expected to play an important role in the implementation of the recently promulgated Tier 3 nonroad diesel engine emission standards, and of the stringent PM standards planned for promulgation in 2001. (The 2001 rulemaking will also review the feasi- bility of the recently promulgated Tier 3 standards, and may amend them if appropriate.)

II. Diesel Engines and Air Quality    

The diesel engine is increasingly becoming a vital workhorse in the United States, moving much of the nation's freight, and carrying out much of its farm, construction, and other labor. Every year, about a million new diesel engines are put to work in the U.S., and as their utili- ty continues to grow, so too does their annual fuel consumption, now over 40 billion gallons. However, the societal benefits provided by the diesel engine have come at a price--diesels emit millions of tons of harmful exhaust pollutants annually.

    Compounding our concerns over emissions from applications in which diesels are currently prevalent, we are aware that manufacturers are considering the introduction of a new generation of diesel engines for use in light-duty highway vehicles. Even at modest projected sales ramp- up rates, this introduction could greatly increase the number of diesel engines in operation over the next several years.

    Although in the past much of our attention in addressing the diesel pollution problem has focused on engine design, the role of fuel formulation has been recognized from the beginning. A number of fuel properties and constituents can be varied in the refinery process with varying effects on emissions. Furthermore, some advanced emission control technologies may be degraded by constituents in diesel fuel, even to the extent of precluding the use of these technologies.

    Diesel engines are large contributors to a number of serious air pollution problems, parti- cularly the health and welfare effects caused by ozone and particulate matter. The particulate from diesel exhaust also is thought to pose a potential cancer risk. These concerns for cancer risk and other adverse health effects are discussed in detail below, followed by a discussion of diesel contributions to emissions inventories.

A. Ozone and Particulate Matter

    Ground-level ozone, the main ingredient in smog, is formed when volatile organic compounds (VOC) and NO react in the presence of sunlight, usually during hot summer weather. Motor vehicles are significant sources of both VOC and NO. Diesel engines, in part- icular, are significant sources of NO emissions. Power plants and other combustion sources also are large emitters of NO. VOCs are emitted from a variety of sources, including chemical plants, refineries and other industries, consumer and commercial products, and natural sources such as vegetation.

    Particulate matter is the term for a mixture of solid particles and liquid droplets found in the air. Particulate matter is distinguished between ``coarse'' particles (larger than 2.5 microns) and ``fine'' particles (smaller than 2.5 microns). Coarse particles generally come  from vehicles driven on unpaved roads, materials handling, windblown dust, and crushing and grinding operations. Fine particles result from sources such as fuel combustion (from motor vehicles, power plants and industrial facilities), wood stoves and fireplaces. Fine particles also are formed in the atmosphere from gases such as sulfur dioxide, NO and VOC. Particles directly emitted from motor vehicles, including diesel engines, and those formed by motor vehicle gaseous emissions, are in the fine particle range.

    Ozone can cause acute respiratory problems, aggravate asthma, cause inflammation in lung tissue, and impair the body's immune system defenses. Particulate matter, especially fine parti- cles, has been linked with a series of significant health problems, including premature death, aggravated asthma, acute respiratory symptoms, chronic bronchitis, and shortness of breath. Furthermore, the particulate matter from diesel engines is thought to pose a potential cancer risk, as discussed in the next section. Fine particles can easily reach the deepest recesses of the lungs. Inhalation of ozone and particulate matter has been associated with increased hospi- tal admissions and emergency room visits. With both ozone and particulate matter, those most at risk are children and people with preexisting health problems, especially asthmatics. Because children's respiratory systems are still developing, they are more susceptible to environmental threats than healthy adults. The elderly also are more at risk from exposure to fine particles, especially those already suffering from heart or lung disease.

    In addition to serious public health problems, ozone and particulate matter cause a number of environmental and welfare effects. Fine particles are a major cause of visibility impairment in many of our most treasured national parks and wilderness areas, and many urban areas. Parti- culate matter also can damage plants and materials such as monuments and statues. Ozone adverse- ly affects crop yield, vegetation and forest growth, and the durability of materials. By weake- ning sensitive vegetation, ozone makes plants more susceptible to disease, insect attack, harsh weather and other environmental stresses. NOx itself, one of the key precursors to ozone, contributes to fish kills and algae blooms in the Chesapeake Bay and other sensitive watersheds.
---------------------------------------------------------------------------
    \2\ The relative contribution of different particle constituents  to visibility impairment varies geographically. For example, in most  areas of the eastern U.S., sulfates account for more than 60 percent  of annual average light extinc-tion, and nitrates, organic carbon,  and elemental carbon account for between 10-15 percent of light  extinction. In the rural West, sulfates typically account for about  25-40 percent of light extinction, except in certain areas such as  the Cascades of Oregon, where sulfates account for over 50 percent  of light extinction. For further discussion of the contribution of  different particle constituents to visibility impairment, see EPA's  ``National Air Quality and Emissions Trends Report, 1997,'' Chapter  6 (http://www.epa.gov/oar/aqtrnd97).
---------------------------------------------------------------------------
  
     Despite continued improvements in recent years, ozone remains a serious air pollution prob- lem in much of the country. Approximately 48 million people live in the 77 counties where ozone levels exceeded the 1-hour National Ambient Air Quality Standard (NAAQS) in 1997. Moreover, EPA has established a new and more stringent 8-hour ozone standard to better protect Americans from the health and welfare effects associated with longer term exposures to ozone. Ozone and its precursors can be transported into an area from pollution sources found hundreds of miles up- wind, resulting in high ozone levels even in areas with relatively low NO and VOC emissions. In one of the most signi-ficant actions underway to help ensure that many areas of the country are able to attain the new 8-hour ozone stan-dard, EPA is requiring 22 eastern sta- tes and the District of Columbia to significantly reduce NO emissions from pow-er plants. Yet, even after these significant NO emission reductions are achieved, we  project that by 2007 appro-ximately 28 metropolitan areas and four rural counties, with a comb- ined population of 80 million people, still will not meet the 8-hour ozone standard, and at least eight metropolitan areas and two rural counties with a combined popu-lation of 39 million will exceed the 1-hour ozone standard. The extent of remaining projected ozone nonattainment emphasizes the persistent nature of the ozone air quality problem across much of the country and demonstrates the need for further substantial reductions in ozone's precursors, NO and VOC.
--------------------------------------------------------------------------

   \3\ See 63 FR 57356, October 27, 1998, ``Finding of Significant  Contribution and Rulemaking for Certain States in the Ozone  Transport Assessment Group Region for Purposes of Reducing Regional  Transport of Ozone''. This action is known as the ``NO  SIP Call'.     \4\ For a full description of this analysis, see ``Draft  Regulatory Impact Analysis--Control of Air Pollution from New Motor  Vehicles: Tier 2 Motor Vehicle Emission Standards and Gasoline  Sulfur Control Requirements;'' Chapter III.B.; (EPA420-R-99-002);  hereafter referred to as ``Tier 2/Gasoline Sulfur Draft RIA'' (EPA  Docket A-97-10).
---------------------------------------------------------------------------

    In addition to widespread ozone nonattainment, particulate matter continues to be a signi- ficant air quality problem. In 1997, 8 million Americans lived in 13 counties that exceeded the air quality standard for particulate matter less than 10 microns in size (PM10).  We project that by 2010, 11 counties, with a combined population of about 10 million people, will be in nonattainment for the revised PM10 standard. We also have established a new air quality standard for fine particles (PM2.5). Monitoring data to determine nonattainment of the new PM2.5 standard is not yet available. However, we project that by 2010, 102 counties, with a combined population of 55 million people, will violate the  PM2.5 air quality standard.
--------------------------------------------------------------------------   
\5\ Regulatory Impact Analyses for the Particulate Matter and  Ozone National Ambient Air Quality Standards and Proposed Regional  Haze Rule, Innovative Strategies and Economics Group, Office of Air  Quality Planning and Standards, U.S. EPA, Research Triangle Park,  N.C., July 16, 1997.     \6\ More information about this analysis may be found in the  Tier 2 Notice of Proposed Rulemaking preamble and the Tier 2/ Gasoline Sulfur Draft RIA.
---------------------------------------------------------------------------  
   With the significant number of areas projected to exceed the  PM10 NAAQS in 2010, further particulate emission reductions  appear to be needed. Because most of the particulate matter emissions  from diesel engines are fine particles, any particulate emission  reduction aimed at reducing PM10 levels would also reduce  ambient PM2.5 levels.

B. Air Toxics    

   Diesel exhaust PM typically consists of a solid core, composed  mainly of elemental carbon, which has a coating of various organic and  inorganic compounds. The diameter of diesel particles is very small  with typically 75-95 percent of the particle mass having a diameter  smaller than 1.0 micron. The characteristically small particle size  increases the likelihood that the particles and the attached compounds  will reach and lodge in the deepest and more sensitive areas of the  human lung. Both the diesel particle and the attached compounds may be  influential in contributing to a potential for human health hazard from  long term exposure.     EPA's draft Diesel Health Assessment identifies lung cancer as well  as several other adverse respiratory health effects, including  respiratory tract irritation,   immunological changes, and changes in  lung function, as possible concerns for long term exposure to diesel  exhaust.   The evidence in both cases comes from the studies involving  occupational exposures and/or high exposure animal studies;       the Health  Assessment, when completed, will recommend how the data should be  interpreted for lower environmental levels of exposure. The draft  Health Assessment is currently being revised to address comments from a  peer review panel of the Clean Air Science Advisory Committee.

    The California Air Resources Board has identified diesel exhaust PM  as a ``toxic air contaminant'' under the state's air toxics program,  based on the information available on cancer and non-cancer health  effects. California is in the process of determining the  need for, and appropriate degree of, control measures for diesel  exhaust PM. Note that California limited its finding to diesel PM, as  opposed to diesel exhaust. EPA's assessment activities of diesel  exhaust PM are coincident with, but independent from, California's  evaluation.
---------------------------------------------------------------------------    
\7\ State of California, Air Resources Board, Resolution 98-35,  August 27, 1998.
---------------------------------------------------------------------------    

      The concerns for cancer risk and other adverse health effects from  exposure to diesel PM are heightened by the potential expansion of  diesels in the light-duty vehicle fleet. Diesel engines are used in a  relatively small number of cars and light-duty trucks today. By far,  heavy-duty highway and nonroad diesel engines are the larger sources of  diesel PM. However, vehicle and engine manufacturers project that  diesel engines likely will be used in an increasing share of the light- duty fleet, particularly light-duty trucks. If these projections prove  accurate, the potential health risks from diesel PM could increase  substantially. EPA's proposed emission standard for PM under the Tier 2  program would limit any increase in potential cancer risks associated  with the potential increase in light-duty diesel sales.

C. Diesel Contribution to Emission Inventories

    The diesel engine pollutants of most concern are NOx and  PM. Nitrogen and oxygen in the engine's intake air react together in  the combustion chamber at high temperatures to form NOx.  Particulate emissions result from incomplete evaporation and burning of  the fine fuel droplets which are injected into the combustion chamber,  as well as small amounts of lubricating oil that enter the combustion  chamber. The VOC emissions from diesel engines are inherently low,  because the fuel burns in the presence of excess oxygen which tends to  completely burn hydrocarbons. Evaporative emissions also  are insignificant due to the low evaporative rate of diesel fuel.

---------------------------------------------------------------------------

    \8\ Motor vehicles' contribution to the VOC inventory typically  consists of unburned fuel hydrocarbons in the exhaust and  evaporative emissions from vehicle fuel systems.

---------------------------------------------------------------------------

    Diesel engines make up a significant portion of the NOx  and PM from mobile sources. Moreover, the contribution of diesel  engines to air pollutant emission inventories is expected to grow as  more light-duty diesel vehicles and trucks enter the market. The  emission inventory discussed below is the same as the ``base case''  prepared for the Tier 2 pro-posed rulemaking. This inventory  accounts for emission standards that have been promulgated already for  each of the vehicle categories (e.g., light-duty, heavy-duty highway  and nonroad), but does not include the impact of pro-posed light-duty  Tier 2 standards. The Tier 2 standards would tend to decrease the  relative contribution of light-duty emissions in the inventory, and  thus increase the heavy-duty and nonroad relative contributions. On the  other hand, substantial growth in light-duty diesel sales would tend to  substantially increase the light-duty vehicle PM inventory, because  diesels emit more PM than the gasoline vehicles they replace. Although  the fuel-neutral    Tier 2 standards would tend to mitigate this impact,  growth in diesel sales, especially before and during the phase-in years  of the pro-posed Tier 2 program, would still tend to increase the light- duty PM inventories. These considerations are important in assessing  how the focus for diesel fuel control may shift in the future, beyond  the 2007-2010 base case view.   The inventory is reported in the 2007- 2010 time frame because those dates are important for State  Implementation Plan purposes in attaining the ozone and PM  NAAQS.
---------------------------------------------------------------------------  
   \9\ For a further description of the emissions inventory, see  Tier 2/Gasoline Sulfur Draft RIA; Chapter III.A. (EPA Docket A-97- 10). Note that this is a 47-state emissions inventory, which  excludes California, Alaska, and Hawaii.     \10\ For further discussion on key ozone/PM State Implementation  Plan timelines and attainment dates, see Section III.A. of the  preamble to the Tier 2/Gasoline Sulfur proposed rule.
---------------------------------------------------------------------------  

       Mobile source emissions account for almost one-half of all  NOx emissions nationwide. By 2010, mobile source  NOx emissions will total more than 7.8 million tons. As  shown in Figure 1, by 2010, we project that all diesel engines combined  will account for 53% (4.1 million tons) of mobile source NOx  emissions. Heavy-duty diesels account for 15% of the mobile source  contribution, and nonroad diesels account for 38%. Light-duty vehicles and trucks account for 40% of mobile source  NOx emissions. Currently, almost all of the light-duty fleet  is fueled by gasoline, and less than 1% of the NOx emissions  come from light-duty diesels. In the 2007 inventory, the proportion of  NOx emissions from these various vehicle categories is  similar.
---------------------------------------------------------------------------  
   \11\ In Figures 1 and 2, the ``Nonroad Diesel'' category  includes nonroad equipment, locomotives, and commercial marine. The  ``Other Non-Diesel'' category includes aircraft and non-road  equipment powered by fuels other than diesel.

    Mobile sources account for 20% of direct PM10 emission  inventories (excluding natural sources and fugitive dust). By 2010,  mobile source direct PM10 emissions will total almost  621,000 tons. As shown in Figure 2, by 2010, we project that diesel  engines will account for nearly 70% (434,000 tons) of all mobile source  PM10 emissions. Heavy-duty diesels account for 9% of the  mobile source PM10 contribution, and nonroad diesels account  for 60%. Light-duty vehicles and trucks account for 16% of mobile  source PM10 emissions. Currently, almost all of the light- duty fleet is fueled by gasoline. However, as more diesels enter the  light-duty market, light-duty diesels could become a significant  portion of mobile source PM emissions, as discussed above.    The  proportion of PM10 emissions from these various vehicle  categories in the 2007 inventory is similar.

    It is also important to note that mobile source emissions generally  make up a larger fraction of the emission inven-tory for urban areas,  where human population and light-duty vehicle travel is more  concentrated than in rural areas. We recently conducted a study to  compare the level and sources of emissions in four U.S. cities  (Atlanta, New York, Chicago, and Charlotte) versus the nationwide  inventory. For example, in Atlanta by 2010, mobile sources  are ex-pected to account for 81% of all NOx emissions, while  nationally they account for 44%. Similarly, in Atlanta by 2010, mobile  sources will account for nearly 60% of all direct PM10  emissions ,    while nationally they account for 20%. Highway  emissions of NOx, PM10 and PM2.5 in Atlanta are more than  double the national inventory. Nonroad PM10 and  PM2.5 emissions in Atlanta also are more than double the  national inventory. In the other cities studied, mobile source  NOx and PM10 emissions also were generally  considerably higher than the national inventory.
---------------------------------------------------------------------------  
   \12\ For purposes of this study, the national inventory excludes  California, Hawaii and Alaska. For a further description of this  study of four cities, see Tier 2/Gasoline Sulfur Draft RIA, Chapter  III.A.

    \13\ This is the portion of the PM10 inventory that  excludes natural sources and fugitive dust.
---------------------------------------------------------------------------    

    At this stage, we have not yet evaluated the emission reductions  that could be achieved by introducing higher quality diesel fuel and  the technologies it may enable, since the effectiveness of these  technologies remains uncertain. Howe-ver, as discussed in Section VI.A.,  some people involved in the development of these technologies project  per vehicle emission reductions of up to 75% for NOx and  over 80% for PM, and so large inventory reductions may be possible.

III. Diesel Emissions Control: Progress and Prospects

    Since the 1970's, highway diesel engine designers have employed  numerous strategies to meet the challenge pre-sented by our emissions  standards, beginning with smoke controls, and focusing in this decade  on increasingly strin-gent NOx, hydrocarbon, and PM  standards. More recently, standards for various categories of nonroad  diesel en-gines, such as those used in farm and construction machines,  locomotives, and marine vessels, have also been pursued by the Agency.  Our most recent round of standard setting for heavy-duty highway  diesels occurred in 1997 (62 FR 54693, October 21, 1997), effective  with the 2004 model year. This action, combined with previous standard- setting actions, will result in engines that emit only a fraction of  the NOx, hydrocarbons, and PM produced by their higher- emitting counterparts manufactured just a decade ago.

    Nevertheless, certain characteristics inherent in the way diesel  fuel combustion occurs have prevented achievement of emission levels  comparable to today's gasoline-fueled vehicles. While diesel engines  provide advantages in terms of fuel efficiency, durability, and  evaporative emissions, controlling NOx emissions is a  greater challenge for diesel en-
gines than for gasoline engines,  primarily because of the ineffectiveness of three-way catalysis in the  oxygen-rich diesel exhaust environment. Similarly, PM emissions, which  are inherently low for gasoline engines, are more difficult to con-trol  in diesel engines, because the diesel combustion process tends to form  soot and other particles. The challenge is compounded by the fact that  most diesel NOx control approaches tend to increase PM, and  vice versa.

    Considering the air quality impacts of diesel engines and the plans  of manufacturers to increase the market pene-tration of light-duty  diesel vehicles, it is imperative that progress in diesel emissions  control continue.   Fortunately, encouraging progress is now being made  in the design of exhaust aftertreatment devices for   diesel  applications. Aftertreatment devices, such as catalytic converters,  which have been employed successfully on gasoline engines for decades,  have had only limited use with diesel engines. This is primarily due to  the difficulty of making such devices perform well in the diesel's  oxygen-rich exhaust stream, and to the great success that diesel engine  designers have had up to now in meeting challenging emission standards  without aftertreatment. The combination of encouraging progress in  effective aftertreatment design and the challenge presented by the  proposed stringent Tier 2 standards is changing this situation. As  discussed in detail below, promising new technologies may allow a step  change in diesel emissions control, of a magnitude comparable to that  ushered in by the automotive catalytic converter in the 1970's.  However, it appears that changes in diesel fuel quality may be needed  to bring this step change about.

IV. What Fuel Changes Might Help?

    Debate and research on changing diesel fuel to lower emissions has  focused on several fuel specifications: cetane level, aromatics  content, fuel density, distillation characteristics (T90 and T95),  oxygenates content, and sulfur con-tent. Control of these parameters may  have the potential to provide direct benefits by incrementally lowering  emis-sions when the fuel is burned, although the benefit may vary  depending on the sophistication of the engine technology involved.

    Much of the available data on the effects of fuel parameter changes  is for heavy-duty engines. In preparation for the 1999 technology  review to assess the ability of heavy-duty diesel engines to meet the  combined NOx and nonme-thane hydrocarbon (NMHC) standard in  2004, an industry/EPA workgroup was tasked with evaluating the  incre-mental impact of changes in diesel fuel properties on  NOx and hydrocarbon emissions. This study employed advan-ced  technology heavy-duty diesel engines expected to be used to meet the  2004 standard. These engines depend on exhaust gas recirculation (EGR)  and optimization of engine design, but not on advanced aftertreatment.    The study focused on separately identifying the emissions impacts of  changes in fuel density, aromatics content (both total and polycyclic  aromatics), and cetane number (both natural and additive-enhanced)
---------------------------------------------------------------------------
    \14\ ``EPA HDEWG Program Phase 2'', Presentation of the Heavy- Duty Engine Work Group at January 13, 1999 meeting of Clean Air Act  Advisory Committee, Mobile Sources Technical Review Subcommittee,  Washington, DC. ---------------------------------------------------------------------------

    The results of this study showed that state-of-the-art heavy-duty  engines are mostly insensitive to changes in these parameters. Changes  in diesel fuel density and aromatics were found to have the greatest  beneficial effect on emis-sions. Yet large concurrent changes in these  fuel parameters reduced NOx emissions by only 10%. Of the  total effect, approximately 5% was attributed to the reduction in fuel  density, and 5% to the reduction in aromatics content. Inc-reasing the  cetane number was found to have no observable emissions benefit,  although previous studies on older-technology engines showed a benefit.  Changing other fuel parameters was also found to have either no effect,  or only a small effect on emissions. Effects on PM emissions were not  included in this study.

    Another study, documented as the ``EPEFE Report'', examined the  effects of fuel parameter changes on   NOx, PM, hydrocarbon,  and carbon monoxide emissions in both light- and heavy-duty diesel  engines. This study also found only small effects on NOx  emissions from changes in density, polycyclic aromatics content,  cetane, and T95 (less than 5% for any one parameter change, less than  10% overall). Although the magnitude and even the direction of the  emis-sions changes were different for light- and heavy-duty vehicles,  the small magnitude of the impacts was consistent. The largest impacts  on PM emissions were from lowering T95   (7% in light-duty testing, no  effect in heavy-duty testing) and density (19% in light-duty, 2% in  heavy-duty), although the benefit of the density change was determined  to be confounded by a physical effect--lower density fuel decreased the  fueling rate and engine power which in turn affected emissions. Thus  the need for additional data on how fuel changes affect PM emissions  appears to be especially pron-ounced, especially considering the  possible need for diesel PM reductions in the existing fleet to address  potential air toxics concerns.
---------------------------------------------------------------------------  
   \15\ ``EPEFE Report'', European Programme On Emissions, Fuels,  and Engine Technologies, ACEA/Europia Auto/Oil Programme.
---------------------------------------------------------------------------

      A lack of emissions sensitivity to changes in diesel fuel cetane  and aromatics content was observed in another recently-published paper,  which reported on testing conducted with an advanced technology   heavy- duty engine (designed to achieve a 2.5 grams/horsepower-hour (g/hp-hr)  NOx emissions level). A recent literature  review of diesel emissions studies sought to decouple the incremental  impact on emissions of changes in one fuel parameter
from the impacts  of changes in other fuel parameters. This review also  found that the incremental effects on emissions (NOx, PM,  hydrocarbons, and carbon monoxide) of changes in diesel fuel  composition are small or nonexistent  for more advanced engine  technologies. However, the review noted that any conclusion regarding  the effect on emissions of adding oxygenates to diesel fuel must be  considered tentative pending further investigative work.      Of particular  interest may be the impact on PM emissions of the use of oxygenates  that contain a large fraction of oxygen per unit volume.
---------------------------------------------------------------------------
    \16\ ``The Effects of Fuel Properties on Emissions from a 2.5 gm  NOx Heavy-Duty Engine'', Thomas Ryan III, Janet  Buckingham, Lee Dodge, and Cherian Olikara, Society of Automotive  Engineers Technical Paper No. 982491.     \17\ Fuel Quality Impact on Heavy-Duty Diesel Emissions: A  Literature Review, Rob Lee, Joanna Pedley, and Christene Hobbs,  Society of Automotive Engineers Technical Paper No. 982649.
---------------------------------------------------------------------------

    Reducing the sulfur content of diesel fuel has the potential to  provide large indirect technology-enabling benefits in addition to some  amount of direct emission benefits. In fact, sulfur reduction appears  to be the only fuel change with potential to enable new technologies  needed to meet Tier 2 light-duty or anticipated   future heavy-duty  standards. Therefore, although other specifications changes are under  consideration, at this point we believe that sulfur control is the most  likely means of achieving cost-effective diesel fuel emission  reductions, as discussed in detail in the remainder of this notice.     Because we have more complete information on the effects that  diesel fuel changes have on emissions from heavy-duty engines than from  light-duty engines, we believe that any preliminary conclusions one  might   draw regarding changes other than sulfur are more tentative for  light-duty applications. We welcome any information that would help us  to assess the potential benefits and costs of changes other than sulfur  in light-duty diesel fuel.   Such information may become especially  relevant if we pursue an implementation plan that treats this fuel  separately, as discussed in Section XI.

    Issue 1: Fuel Changes Other Than Sulfur.-- Should EPA pursue diesel  fuel changes other than sulfur control? What costs and emission  reductions would be involved? Are there additional data on emissions  impacts of    fuel changes, especially for light-duty applications? Should  a diesel fuel quality program be structured to encourage gas-to-liquid  or other non-petroleum blends?

V. Diesel Fuel Quality in the U.S. and Other Countries

A. Current Diesel Fuel Requirements in the U.S.

    EPA set standards for diesel fuel quality in 1990 (55 FR 34120,  August 21, 1990).    These standards, effective since 1993, apply only to  fuel used in highway diesel engines. The standards limit the sulfur  concentration in fuel to a maximum of 500 ppm, compared to a pre- regulation average of 2500 ppm. They also protect against a rise in the  fuel's aromatics level from the then-existing levels by setting a  minimum cetane index of 40 (or, alternatively, a maxi-mum aromatics  level of 35%). Aromatics tend to increase the emissions of harmful  pollutants. These regulations were established in response to a joint  proposal from members of the diesel engine manufacturing and petroleum  refining industries to reduce emissions and enable the use of catalysts  and particulate traps in meeting EPA's PM standards for diesel engines.     As a result of our diesel fuel regulation, highway diesel fuel sulfur  levels average about 340 ppm outside of California.    Alaska  has an exemption from our existing 500 ppm limitation (permanent in  some areas, temporary in others) and is currently seeking a permanent  exemption for all areas of the state, because of special difficulties  in supplying lower sulfur diesel fuel for that market (63 FR 49459,  September 16, 1998). Similarly, Am-erican Samoa and Guam also have  permanent exemptions from our existing 500 ppm limitation (July 20,  1992, 57 FR 32010 and September 21, 1993, 58 FR 48968). We currently do  not regulate diesel fuels that are not intended for use in highway  engines. Diesel fuel sold for use in most nonroad applications such as  construction and farm equip-ment has sulfur levels on the order of 3300  ppm.
---------------------------------------------------------------------------
    \18\ ``A Review of Current and Historical Nonroad Diesel Fuel  Sulfur Levels'', Memorandum from David J. Korotney, Fuels and Energy  Division, March 3, 1998, EPA Air Docket A-97-10, Docket Item II-B- 01.

    \19\ ``A Review of Current and Historical Nonroad Diesel Fuel  Sulfur Levels'', Memorandum from David J. Korotney, Fuels and Energy  Division, March 3, 1998, EPA Air Docket A-97-10, Docket Item II-B- 01.
---------------------------------------------------------------------------

    California set more stringent standards in 1988 for motor vehicle  diesel fuels for the South Coast air basin. These standards took effect  statewide in 1993. They apply to both highway and nonroad fuels  (excluding marine and   lo-comotive use), and limit sulfur levels to 500  ppm and aromatics levels to 10%, with some flexibility provisions to  ac-commodate small refiners and alternative formulations.

B. Diesel Sulfur Changes in Other Countries

    Progress toward diesel fuel with very low sulfur levels has  advanced rapidly in some parts of the world. The Eu-ropean Union's  ``Auto Oil Package'' was adopted recently in an effort to improve air  quality, by establishing an in-tegrated approach to setting requirements  for fuels in such a way that vehicles can produce their best  environmental performance. As part of the Auto Oil  Package, the European Union adopted new fuel specifica-tions for diesel  fuel. These specifications contain a diesel fuel sulfur  limit of 50 ppm by 2005, with an interim limit of 350 ppm by 2000. The  Member States will be required to monitor fuel quality to ensure  compliance with the specifications.
---------------------------------------------------------------------------
    \20\ ``Newsletter from Ritt Bjerregaard, the EU's Commissioner  for the Environment,'' European Commission, September 1998.

    \21\ European Union Directive 98/69/EC published on December 28,  1998 (OJ L350, Volume 41, page 1).
---------------------------------------------------------------------------

    In the United Kingdom, the entire diesel fuel supply soon will be  at sulfur levels of 50 ppm, based on recent an-nouncements by major  refiners. The United Kingdom currently offers a two-penny  tax break for diesel fuel. Finland and Sweden also have tax incentives  encouraging low sulfur diesel fuel. Finland's tax incentive applies to  diesel with sulfur levels below 50 ppm, which accounts for 90% of the  Finnish market. Sweden's tax incentive applies to diesel  with sulfur levels below 10 ppm.
---------------------------------------------------------------------------
    \22\ Hart's European Fuels News, ``All Change! Standard diesel  dropped by UK as majors announce phase-out within weeks'', February  10, 1999.

    \23\ ``International Activities Directed at Reducing Sulphur in  Gasoline and Diesel, A Discussion Paper,'' Dr. Mark Tushingham,  Environment Canada, 1997.

    \24\ CONCAWE, Report No. 6/97, ``Motor Vehicle Emission  Regulations and Fuel Specifications--Part 2--Detailed Information  and Historic Review (1970-1996).''

---------------------------------------------------------------------------

    Japan recently proposed to limit sulfur in diesel fuel to 50  ppm. The proposal allows a phase-in of about 10 years, to  give refineries time to invest in new facilities. Japan's Environment Agency is expected to decide on the new diesel sulfur limit after  holding hearings and consulting with the Central Environment Council,  an advisory panel to the prime minister.

---------------------------------------------------------------------------

    \25\ ``Sulfur Limit for Diesel Fuel May Be Lowered'', Japan  Times Online, June 2, 1998.

---------------------------------------------------------------------------

    In North America, Mexico and Canada have regulated diesel sulfur  levels to a maximum of 500 ppm, as in the U.S. Canada recently  announced a proposal to lower gasoline sulfur, but the proposal does  not address diesel fuel at this time. However, Canada recognized that a  lower diesel sulfur level may be necessary to protect public health and  to support future diesel engine technologies. The Canadian Government  Working Group recommended that emissions from on-road diesel fuels be  examined further to determine their impact on public  health.

    \26\ ``Final Report of the Government Working Group on Sulphur  in Gasoline and Diesel Fuel--Setting a Level for Sulphur in Gasoline  and Diesel Fuel,'' July 14, 1998.

---------------------------------------------------------------------------

    Issue 2: Experience Outside the U.S.--What lessons can we learn  from the experience of other countries in planning for and producing  low sulfur diesel fuel?

VI. Potential Benefits of Reducing Sulfur     We believe that diesel fuel desulfurization should be evaluated  primarily for its potential to enable new engine and aftertreatment  technologies with large air quality benefits. How-ever, there may be  other effects as well, as discussed further below.

A. Technology Enablement     Sulfur-sensitive technology enablements can be further grouped into  two categories: those that can be achieved with some success using  current fuel but which have significantly improved emissions  performance with low sulfur fuel, and those that must have low sulfur  fuel. The following discussion provides our current understanding of  prospective technologies in both categories, built from a review of the  technical literature and from numerous discussions with the people who  are developing these concepts.

    Note that we believe the viability and sulfur-sensitivity of these  technologies are, to varying degrees, still open issues; also, there  may be other promising technologies not included here. A major goal of  this advance notice is to establish the degree of confidence warranted  in claims that robust, cost-effective emission control technologies  will be made viable or greatly enhanced by fuel desulfurization.  Another major goal is to ascertain what sulfur levels may be needed.  Manufacturers have suggested that sulfur should be capped at 30 ppm,  although the need for even lower levels has also been discussed. Even  for those technologies that require low-sulfur fuel to function, there  may be a range of operation in which the technologies may be able to  tolerate higher sulfur levels but emissions performance may be further  enhanced by additional reductions in fuel sulfur. We are interested in  information that will help us understand both the range of sulfur  levels over which operation of the relevant control technologies is  possible, and the relationship between emissions performance and fuel  sulfur levels within this range.

    Issue 3: Sulfur-Tolerant Technologies.--What full useful life  NOx and PM emission levels may be achievable for diesel  passenger cars and light-duty trucks, and for heavy-duty engines,  without a change in diesel fuel? At what costs? When could these levels  be achieved in production vehicles and engines?

    Issue 4: Sulfur-Sensitive Technologies.--How feasible are the  sulfur-sensitive technologies (discussed below) for light-duty and  heavy-duty applications? Are there others? What full useful life PM and  NOx emission levels could they achieve and when? What sulfur  levels do they require? Are any of them substantially enhanced by  additional sulfur reductions beyond the sulfur levels required just for  proper functioning? What is the relationship between fuel sulfur levels  and emissions performance associated with these technologies? How  durable are they? What mainte-nance is required? What is the potential  that they could eventually be made sulfur-tolerant? What are the cost  imp-lications? What is their fuel economy impact, if any? What problems  might occur due to sulfur derived from lube oil being introduced into  the combustion chamber, either through intentional mixing of used oil  with fuel or from vap-orization off of the cylinder wall?

    Issue 5: In-Use Emissions.--How well will sulfur-sensitive emission  control technologies perform over the complete range of operating  cycles and environmental conditions encountered by vehicles in use? For  example, will there be functional problems or high emissions during  periods of sustained high loads or idling, or at extremes of ambient  temperature and humidity?

  1. Technologies Improved By Sulfur Reduction     Technologies that may derive benefit from diesel fuel  desulfurization include cooled EGR, lean-NOx catalysts, PM  filters, oxidation catalysts, and selective catalytic reduction (SCR).  None of these technologies appear to have a threshold low sulfur level,  above which the technology is simply not viable. Rather, every degree  of sulfur reduction would provide correspondingly greater latitude for  engine or aftertreatment designers to target their designs for  aggressive emission reductions. Thus, we need to be able to quantify  the expected emission reductions in order to assess the effectiveness,  including incremental cost-effective-ness analysis where appropriate, of  various levels of control.

    The application of electronically controlled EGR to diesel engines  is an effective means of controlling NOx emissions. Cooling  the recirculated exhaust gas before it reenters the combustion chamber  can greatly increase EGR efficiency. NOx emissions  reductions of up to 90% are believed possible with cooled EGR systems  for heavy-duty diesel applications. However, manufacturers  have claimed that one of the primary limiters on how extensively cooled  EGR can be used is the potential for condensation of sulfuric acid and  associated corrosion-related durability prob-lems. We have not yet  received any durability data to support these claims using realistic  in-use operating conditions and corrosion-resistant materials. Acid  aerosol formation may also increase the frequency of oil changes due to  inc-reased acidification of engine lubricating oil. It is not clear at  this time that removing sulfur from fuel is the only solution to these  problems, if they indeed exist. Any actual oil acidification problem  may be addressable by increasing alkaline oil additives, and corrosion- resistant materials are available for durable EGR cooler construction.
---------------------------------------------------------------------------
    \27\ Dickey, D.W., et al., NO<INF>X</INF> Control in Heavy-Duty  Diesel Engines--What is the Limit? SAE Technical Paper Series, No.  980174, 1998.
---------------------------------------------------------------------------

    Various types of lean-NOx catalysts are either in  production or under investigation for reduction of NO  emissions in lean exhaust environments such as those present in diesel  exhaust. These catalysts include two types:

(1) Active catalysts  require a post-combustion fuel injection event and

(2) passive  catalysts require no post-injection.

   Although some active catalyst  systems have higher NOx removal efficiencies than similar  passive catalyst systems, NOx removal efficiencies are still  only in the range of 15 to 35% on average. It is more likely that these  systems will be used for incremental NOx reduction for  light-duty applications in combination with other technologies,    such as cooled EGR. Lean-NOx catalysts are  prone to long-term efficiency loss due to sulfur-induced deactivation  or ``poi-soning''. They may also produce unwanted sulfate PM. Both of  these problems can be mitigated by reducing fuel sulfur, though higher  sulfur fuel can be accommodated by using less effective catalyst  formulations.

    One method of exhaust aftertreatment for controlling diesel PM  emissions is to pass diesel exhaust through a ce-ramic or metallic  filter (sometimes called a ``soot filter'' or ``PM trap'') to collect  the PM, and to use some means of burning the collected PM so that the  filter can be either periodically or continuously regenerated. Filter  designs have used catalyzed coatings, catalytic fuel additives,  electrical heating, and fuel burners to assist trap regeneration.  Failure to consistently regenerate the filter can lead to plugging,  excessive exhaust back-pressure, and eventually overheating and  permanent damage to the filter. Inconsistent regeneration due to the  low frequency of adequately high tempe-rature exhaust transients has  been a particular problem in applying PM filters to light-duty diesel  vehicles. Although PM filters have been used with current fuels, some  designs, especially those that use catalyst materials susceptible to  sulfate generation, can be made more effective with lower sulfur fuel.  In addition, some PM filter system concepts may require low sulfur  fuel, as discussed below.

    Oxidation catalysts are a proven technology already in widespread  use on diesel engines. They reduce exhaust PM by removing volatile  organics, some of which are adsorbed onto soot particles. They also  reduce emissions of gas-eous hydrocarbons. Oxidation catalysts have  utility not only for direct reduction of PM and hydrocarbons, but also  as a potential clean-up device to preclude hydrocarbon slip downstream  of NOx catalysts or PM filters that inject diesel fuel. In  the relatively low-temperature environments characteristic of diesel  engine exhaust streams, catalyst formula-tions containing precious  metals such as platinum are particularly useful, because they function  at fairly low tempera-tures. Unfortunately, these metals also promote  the conversion of SOx to sulfate PM, thus potentially  increasing PM emissions, so oxidation catalyst designers must work a  careful balance to succeed with current fuel. Sulfur reduction can  obviously mitigate this problem and enable more aggressive oxidation  catalyst formulations.

    SCR for NOx control is currently used on stationary  diesel engines, and has been proposed for mobile applications. SCR uses  ammonia as a NOx reducing agent. The ammonia is typically  supplied by introducing a urea/water mixture into the exhaust upstream  of the catalyst. The urea/water mixture is stored in a separate tank  that must be periodically replenished. These systems can be very  effective, with NOx reductions of 70 to 90%, and appear to  be tolerant of current U.S. on-highway diesel fuel sulfur levels.  However, there is concern that applying current SCR technology to  highway vehicles will require use of catalyst formulations that are  sensitive to sulfur, such as those employing platinum, to deal with the  broad range of operating temperatures typical of highway diesel engines  in use. There is also potential for formation of ammonia sulfate, which  is undesirable because it is a component of fine PM.28   In  addition, SCR systems bring some unique concerns.

   First, precise  control of the quantity of urea injection into the exhaust,  particu-larly during transient operation, is very critical. Injection of  too large of a quantity of urea leads to a condition of ``am-monia  slip'', whereby excess ammonia formation can lead to both direct  ammonia emissions     (with accompanying health and odor concerns) and  oxidation of ammonia to produce (rather than reduce) NOx. 

    Second, there are potential hurdles to overcome with respect to the  need for frequent replenishment of the urea supply. This raises issues  related to supply infrastructure, tampering, and the possibility of  operating with the urea tank dry.

   Third, there may be modes of engine  operation with substantial NOx generation in which SCR does  not function well. Finally, there is concern that SCR systems may  produce N2O, a gas that has been associated with greenhouse- effect emissions.
---------------------------------------------------------------------------
    \28\ ``The Impact of Sulfur in Diesel Fuel on Catalyst Emission  Control Technology'', Manufacturers of Emission Controls  Association, March 15, 1999.
---------------------------------------------------------------------------

    Issue 6: Selective Catalytic Reduction--How could the discussed  difficulties with SCR ammonia slip, infrastructure, reductant  maintenance, robustness, and N2O production be resolved?

2. Technologies Likely To Require Low Sulfur Fuel

    Technologies that are not currently considered feasible with  current fuel, but which might become feasible if the sulfur content of  diesel fuel were lowered, include NOx storage catalyst  systems and continuously regenerable PM filter systems.

    Although still in early stages of development, NOx  storage catalyst technology shows promise for NOx reductions  of 50 to 75% in use. Some projections of ultimate efficiency range as  high as 90%.> However, these catalysts are also very prone  to sulfur poisoning due to sulfate buildup. Diesel engines employing      NOx storage catalyst systems will probably be limited to the  use of diesel fuels with less than 30 to 50 ppm sulfur. Even at such  fairly low sulfur levels, frequent sulfate purging cycles may be needed  to restore catalyst function. Alternatively, even lower fuel sulfur  levels, on the order of 5 to 10 ppm, may be needed to manage the  frequency of purging cycles. Manufacturers have sugges-ted that further  development of NOx catalyst systems could eventually enable  diesel engines to reach the fuel-neutral Tier 2 fleet average  NOx standard of 0.07 grams/mile (see discussion below on  Diesel Sulfur Control and Tier 2).
---------------------------------------------------------------------------
    \29\ ``The Impact of Sulfur in Diesel Fuel on Catalyst Emission  Control Technology'', Manufacturers of Emission Controls  Association, March 15, 1999.
---------------------------------------------------------------------------

    The recently developed continuously regenerating PM filter has  shown considerable promise for light-duty diesel applications due to  its ability to regenerate even at fairly low exhaust temperatures. This  filter technology is capable of a large step change in PM emissions,  with typical PM reductions exceeding 80%. However, these  systems are also fairly intolerant of fuel sulfur, and are effectively  limited to use with diesel fuel with sulfur levels below 50 ppm. Given  that these filter designs appear to have similar efficiencies to less  sulfur-sensitive PM filter concepts, it is important for us to better  understand potential advantages and disadvantages of the various trap  concepts in determining whether or not low sulfur fuel is needed for  effective PM control.
---------------------------------------------------------------------------
    \30\ Hawker, P., et al., SAE Technical Papers 980189 and 970182.
---------------------------------------------------------------------------

B. Other Effects

    In addition to the primary benefits associated with the enablement  or improved utilization of technologies discussed above,  desulfurization could have other effects that should be assessed as  well. Desulfurization will reduce the direct emissions of sulfate PM  and SOx, both of which are harmful pollutants. Sulfate PM  emissions contribute to the overall inventory of PM10 and  PM2.5, both pollutants for which EPA has set National  Ambient Air Quality Standards. SOx (one component of  SOx) is also a criteria pollutant, and some portion of  emitted SOx is chemically transformed in the atmosphere to sulfate  PM, and is therefore considered a secondary PM source. Although we do  not directly regulate the emissions of SOx from diesel  engines, because the overwhelming majority of these emissions are from  stationary sources like powerplants, diesel SOx reductions  would nevertheless be of some benefit to the environment.

    The introduction of desulfurized highway diesel fuel would provide  immediate SOx and PM emission reductions from the large and  growing population of heavy-duty diesel engines in the United States.  These emission reductions would even extend to some portion of the  nonroad equipment fleet because some significant, though undetermined,  portion of this fleet is fueled with highway diesel fuel rather than  the generally less expensive nonroad diesel fuel, for reasons of  convenience. In contrast to technology-enabling benefits, these direct  emission reductions derive added air quality value from the fact that  they are realized immediately as existing vehicles are refueled with  the new fuel, rather than gradually over many years as new technology  vehicles replace older models in the fleet.

    On the other hand, although this secondary benefit from sulfate and  SOx reductions in the existing fleet would result whether or  not we set new engine emission standards, it would not be expected to  carry over to engines built after new sulfur controls take effect. This  is because testing of these engines to verify compliance with motor  vehicle emis-sion standards would be expected to be conducted using a  low sulfur test fuel, reflective of the in-use fuel. A low sul-fur test  fuel, with no change in emission standards, allows the engine  manufacturer to back off on emissions controls to optimize engine cost,  performance, or fuel economy. Thus earlier model year engines designed  for higher sulfur fuel could actually run cleaner than later engines  designed to the same standards, once sulfur controls take effect.

    Issue 7: Direct Benefits of Sulfur Reduction--How much direct  incremental environmental benefit can be achieved by diesel fuel sulfur  reduction?

    Manufacturers have claimed that lower sulfur fuel will improve the  durability of engines and emissions controls, and will reduce the need  for maintenance, including oil changes. These benefits would produce a  cost savings to vehicle owners. They may also produce an indirect  emissions benefit because, although manufacturers must take steps to  ensure durable emissions controls (such as providing warranties and  assuming liability over a set useful life), many engines may have high  emissions because they last well beyond the regulatory useful life or  because they are poorly maintained. Therefore, provisions that  inherently extend emission controls' life or reduce the need for  emissions-affecting maintenance can be beneficial. Some manufacturers  have claimed that this is especially relevant for engines employing an  extensive degree of cooled EGR, although this is yet to be proven. As  discussed above, we have not yet received any durability data to  support these claims using realistic in-use operating conditions and  corrosive resistant materials. On the other hand, because reduced  sulfur appears to enhance the durability of the engines, and not just  that of the emission controls, environmental disbenefits may result  from diesel fuel sulfur reduction, due to the potential that higher- quality fuel will make older, higher-emitting engines last longer in  the field. Furthermore, fuel changes may inadvertently and  detrimentally alter fuel system components such as o-ring seals, and  may also reduce the helpful lubricating effect that some sulfur  compounds have on fuel system components, although it also appears that  steps can be taken to preclude these effects, such as the use of  lubricity additives.

    Issue 8: Durability and Maintenance Impacts--Are there quantifiable  environmental benefits or disbenefits from such secondary effects as  more durable controls, reduced maintenance needs, or longer-lived high- emitting trucks? What steps, if any, need to be taken to ensure that  fuel changes would not degrade fuel system components in the existing  fleet? Would lubricity additives be required to restore any loss in  fuel lubricity characteristics compared to current fuel? If so, what  would the environmental and cost impacts of these additives be?

VII. Diesel Sulfur Control and Tier 2

    Although almost all highway diesel engines used in the United  States today are in heavy-duty trucks and buses, the impetus for near- term action on diesel fuel quality arises from our efforts to set  stringent new Tier 2 emission stand-ards for passenger cars and light  trucks. These standards will apply to vehicles powered by any fuel-- including both gasoline and diesel. As part of the Tier 2 rulemaking,  we also are proposing to lower gasoline sulfur levels, in part to  enable the use of advanced catalytic converters. Manufacturers of  diesel engines and vehicles have argued that setting Tier 2 standards  without concurrent diesel fuel changes will be unfair to diesels,  because diesel fuel quality would be worse than gasoline fuel quality.  Some argue that, beyond fuel-neutrality considerations, diesel fuel  quality improve-ment is needed to combat global warming because it will  facilitate the marketing of more diesel vehicles and, in their opinion,  thereby reduce emissions of global warming gases. Others counter that  diesel vehicles should be discouraged because diesel exhaust is a  serious health hazard that improvements in diesel fuel quality will do  little to mitigate. Some also believe that any fuel economy  improvements from diesels will be offset by manufacturers' sale of more  large vehicles, resulting in no net improvement in fleetwide fuel  economy, and thus no net reduction in global warming  emissions.
---------------------------------------------------------------------------
    \31\ Fleetwide fuel economy (for light-duty vehicles and light- duty trucks) is constrained by the Corporate Average Fuel Economy  (CAFE) standards established by the government.

---------------------------------------------------------------------------

    In establishing the Tier 1 light-duty vehicle standards currently  in place, the Clean Air Act made special, explicit provision for diesel  vehicles. However, the framework it provided us for the setting of Tier  2 standards made no special reference to diesel engines. In our July  1998 Tier 2 Report to Congress, we therefore concluded that Congress  did not intend special treatment for diesel engines after 2003.

    Under the Tier 2 proposal's fuel-neutral approach, there are not  separate emission standards for diesels. However, the proposed Tier 2  program allows manufacturers to sell some engines with higher  emissions--in the range achieva-ble by both gasoline and diesel vehicles  with current fuel quality--during the early phase-in years of the  program. Table 1 summarizes the proposed Tier 2 emission standards.  Manufacturers would have to meet a corporate average NOx standard for the entire fleet of vehicles sold, but would have the  flexibility to certify different vehicle models to different sets of  emission standards (referred to as ``bins''). Some bins have a  NOx emission standard that is higher, and some lower, than  the corporate average NOx standard. The proposed Tier 2  standards would be phased in over time, allowing a portion of a  manufacturer's vehicle sales to meet the less stringent ``interim''  standards. During the phase-in years, the program would establish separate interim standards for the following vehicle categories:

    -LDVs and light light-duty trucks (LLDTs), less than 6000  pounds GVWR.

    -Heavy light-duty trucks (HLDTs), 6000 pounds GVWR or  greater.

    Table 2 shows when the interim and Tier 2 standards would be phased  in, by indicating the percentage of manufacturers' vehicle sales  required to meet the respective standards each year. Even when the Tier  2 standards are fully phased in, manufacturers still would be able to  certify vehicles in the higher-emitting bins. However, sales of  vehicles in the higher-emitting bins would be limited by a  manufacturer's ability to comply with the proposed corporate average  NOx standard.

         Table 1.--Proposed Tier 2 Exhaust Emission Standards
------------------------------------------------------------------------

                                                                                Highest-emitting
                               Corporate average    certification bin (grams/mile)                                                                                    (grams/mile) 

                                                              NOx           PM

LDV/LLDT ------------------------------------------------------------------------

Interim......................         0.30              0.60         0.06

Tier 2.......................         0.07              0.20         0.02

HLDT ------------------------------------------------------------------------

Interim......................         0.20             0.60         0.06

Tier 2.......................         0.07             0.20         0.02

------------------------------------------------------------------------
\32\ This table does not reflect all proposed Tier 2 standards; it shows   full useful life standards for categories and pollutants relevant to   the discussion in this notice.

                                Table 2.--Proposed Phase-In for Tier 2 Standards
----------------------------------------------------------------------------------------------------------------                                                                 Model year (percent)
                                   -----------------------------------------------------------------------------                                                                                                        

 

                                              2004         2005         2006         2007         2008      2009 & later
----------------------------------------------------------------------------------------------------------------                                                     LDV/LLDT
---------------------------------------------------------------------------------------------------------------- Interim...........................           75           50           25             ...........        ...........  ...........
Tier 2............................           25           50           75          100          100          100
----------------------------------------------------------------------------------------------------------------                                                       HLDT
---------------------------------------------------------------------------------------------------------------- Interim*..........................           25           50           75          100           50  ...........

Tier 2............................  ...........  ...........  ...........  ...........      50          100
----------------------------------------------------------------------------------------------------------------

*0.60 grams/mile NOx cap applies to balance of these vehicles during the 2004-2006 phase-in years

        As shown in Tables 1 and 2, some diesel and gasoline LDV/LLDTs  could be certified to emission standards of 0.60 grams/mile  NOx and 0.06 grams/mile PM through the 2006 model year.  HLDTs, where diesels are most likely to find a large market, could be  certified to these same emission standards through 2008.        We expect that  these ``highest bin'' emission standards, although challenging, could  be met by diesel vehicles without fuel changes. In model year 2007 and  beyond for LDV/LLDTs, and in model year 2009 and beyond for HLDTs, the  highest emission stan-dards available for vehicle certification would be  0.20 grams/mile for NOx and 0.02 grams/mile for PM. It is  likely that diesel fuel sulfur control would be needed to enable  diesels to achieve these more stringent emission  standards.
---------------------------------------------------------------------------
    \33\ It should be noted that the Tier 2 proposal also includes  elimination of the highest bin after 2007 for LDV/LLDTs and 2009 for  HLDTs, thus requiring compliance with a NO<INF>X</INF> standard of  0.15 grams/mile. This would further reinforce the need for advanced  technologies.
---------------------------------------------------------------------------

    Furthermore, even though some HLDTs can be marketed in the highest  bin (0.60 NOx/0.06 PM) through model year 2008, by model  year 2007, or perhaps even 2006, the phase-in percentage of the more  stringent interim corp-orate average NOx standard (0.20  grams/mile) becomes great enough that it may start to curtail sales of  vehicles in the highest bin. Thus, diesel fuel changes may be critical  for continued sales of diesel-powered HLDTs in these earlier model  years.

    In summary, it appears most likely that the need for diesel  vehicles to employ technologies dependent on low sulfur diesel fuel  under the Tier 2 program will occur by the 2006 or 2007 model year,  implying that low sulfur fuel should be available for these vehicles  sometime in 2005 or 2006. This presumes of course that the development  of robust, sulfur-sensitive diesel technologies achieving the Tier 2  emission levels will be successful. There may also be merit in  providing for an early introduction of the low sulfur fuel, at least  perhaps on a limited basis, to allow proveout of tech-nologies that  require this fuel.

    Issue 9: Diesels In Tier 2--If diesel fuel changes were not  adopted, when and to what extent would the anticipated diesel market  growth be curtailed under the proposed phased in approach to Tier 2?  What is the likelihood that diesels will not be able to meet proposed  Tier 2 standards even with fuel changes? What is the likelihood that  ad-vances in sulfur-tolerant control technologies would negate the need  for low sulfur fuel after a few years? Would an early introduction  phase of low sulfur fuel to demonstrate technologies be of value? How  soon and on what scale might this be implemented?

VIII. Heavy-Duty Highway Engines

    The sulfur-sensitive technologies discussed above show promise in a  wide range of diesel applications, including light- and heavy-duty  vehicles and nonroad equipment. Heavy-duty engines typically have  different operating cha-racteristics than light-duty engines, most  notably more frequent occurrences of higher temperature exhaust stream  flows that can facilitate catalysis. These differences may affect  design decisions, such as what catalyst formulations and devices to  use, but do not appear to be so great as to rule out technology- enabling sulfur control for any class of die-sel applications.  Particularly if sulfur-sensitive technologies work well on light-duty  vehicles, we would expect them also to find application with heavy-duty  engines.

    Engine designers are now developing engines to meet the 2004 heavy- duty highway engine NOx + NMHC emission standard that we set  in 1997. We are currently conducting a technology review, to be  completed later this year, to re-evaluate the appropriateness of this  standard. Although low-sulfur fuel would add to the control options  available for engines designed for this standard, we do not expect it  to provide corresponding new-engine emissions benefits without changes  in the engine emissions standards. Manufacturers would be likely to  design engines to emit at roughly the same NOx levels either  way--low enough to meet the standards with some compliance margin--and  take advantage of the higher quality fuel to improve fuel economy or  other performance parameters. Engine changes that improve fuel economy,  such as timing advance, may incidentally decrease PM emissions as well,  but the degree to which this would happen without a change in standards  is uncertain.     Although we have not yet performed an assessment of the feasibility  of more stringent NOx and PM standards for heavy-duty  highway engines in model years after 2004, the technologies discussed  above show great promise for large further reductions in these  emissions. The concurrent need for diesel fuel changes to enable these  technologies would, of course, be an important part of   any Agency  activity directed toward setting more stringent standards, as would an  evaluation of the air quality need for further diesel engine emission  reductions and of the need for adequate leadtime for engine  manufacturers to implement new standards. The earliest that EPA could  implement more stringent than current NOx standards that  might be en-abled by low sulfur diesel fuel is the 2007 model year. More  stringent PM standards based on such fuel could be ev-aluated for  implementation as early as model year 2004. The Agency would address  these issues further in a separate regulatory action.

    Issue 10: Future Heavy-Duty Highway Engine Standards--How do  emission control challenges and solutions differ for light-and heavy- duty diesel engines? How might these differences affect fuel quality  requirements? What heavy-duty NOx and PM emission standards  may be feasible with low sulfur fuel? When could they be implemented?  What would be the cost of such heavy-duty emission standards?

    Low sulfur fuel may also bring about a potentially very large  environmental benefit in the existing fleet of diesel engines. There  are programs under consideration by some states through which older  diesel engines would be ret-rofitted with emission-reducing  technologies. Some of the sulfur-sensitive technologies discussed above  may be useful for this purpose. Aftertreatment devices have proven  especially adaptable to retrofit situations, although some of the more  sophisticated systems that require careful control of engine parameters  may not be as suitable. Thus sulfur re-duction could potentially enable  not just incremental emission reductions from the existing fleet, but  large, step-change reductions in PM and NOx as well, in  areas where incentives for retrofitting are provided. Note that this  benefit could be extended to nonroad diesel engines, provided the  retrofit program ensures fueling with low sulfur fuel as well.

    Issue 11: Retrofit Potential--Can the sulfur-sensitive emission  control technologies be retrofit to existing engines? At what cost?  What environmental benefits might be achieved?

XIII. Stakeholder Positions

    Over the past year or so, various interested groups have expressed  their positions on sulfur levels in diesel fuel. Here, we summarize  only those positions that have been communicated formally (either to  EPA or other govern-mental entities). One goal of this notice is to  generate discussion that will help us better understand the positions  of these and other stakeholders.

    Together, the (then existing) American Automobile Manufacturers  Association, the European Automobile Manufacturers Association, and the  Japan Automobile Manufacturers Association proposed a World-Wide Fuel  Charter in June 1998. The goal of this global fuels  harmonization effort is to develop common, worldwide recom-mendations  for ``quality fuels'', considering customer requirements and vehicle  emissions technologies. Three cate-gories of fuel quality are proposed  for diesel fuel, based on the extent of emission control requirements.  Category 3 fuel quality is for markets with advanced requirements for  emission controls (such as California Low and Ultra-Low Emission  Vehicles). The sulfur content recommended for Category 3 diesel is 30  ppm.
---------------------------------------------------------------------------
    \35\ ``Proposed World-Wide Fuel Charter'', issued by the  American Automobile Manufacturers Association, the European  Automobile Manufacturers Association, and the Japan Automobile  Manufacturers Association, June 1998. ---------------------------------------------------------------------------

    The Ford Motor Company, Chrysler Corporation (now DaimlerChrysler)  and General Motors Corporation further urged the Administration to make  significant progress in bringing about low sulfur diesel and gasoline  fuels. These companies stressed the importance of low sulfur diesel and  gasoline fuels in reducing vehicle emissions and enabling the  successful introduction of advanced engine and emission control  technologies.
---------------------------------------------------------------------------
    \36\ Letter from Robert J. Eaton, Chrysler Corporation, Alex  Trotman, Ford Motor Company and John F. Smith, Jr., General Motors  Corporation, to Vice President Al Gore, July 16, 1998.
---------------------------------------------------------------------------

    The State and Territorial Air Pollution Program Administrators  (STAPPA) and the Association of Local Air Pollution Control Officials  (ALAPCO) adopted a resolution urging us to pursue the most stringent  highway and nonroad diesel fuel sulfur standards that are  technologically and economically feasible. These  associations believe that stringent national standards for diesel  sulfur, combined with stringent standards for low sulfur gasoline and  vehicle emissions, are essential to address the full range of the  country's air pollution problems-- including ozone, particulate matter,  regional haze and toxics. STAPPA/ALAPCO recommended that such diesel  sulfur standards take effect by 2003. They urged us to announce our intention to adopt such standards as soon as  possible, so that petroleum refiners could consider the least-cost ways  of complying with both gasoline and diesel sulfur controls. They also  urged us to consider nonroad diesel fuel changes and to adopt the most  stringent sulfur standards feasible to enable emerging control  technologies.
---------------------------------------------------------------------------
    \37\ ``STAPPA/ALAPCO Resolution on Sulfur in Diesel Fuel,''  October 13, 1998. Letter from S. William Becker, Executive Director  of STAPPA/ALAPCO, to Carol Browner, Administrator of U.S. EPA,  October 16, 1998.
---------------------------------------------------------------------------

    The Engine Manufacturers Association (EMA) also urged us to reduce  the sulfur content of diesel fuel. EMA cited the need for  low sulfur diesel fuel to enable the introduction of new catalytic  aftertreatment devices, reduce fine pa-rticulate emissions, and improve  engine emissions durability. EMA is involved in a number of activities  with other organizations to support low sulfur diesel fuel  requirements. EMA offered to share the data from each of these projects  with us as they become available. These activities include:
---------------------------------------------------------------------------
    \38\ Letter from Jed R. Mandel, Engine Manufacturers  Association, to Margo T. Oge, Director, Office of Mobile Sources,  EPA, November 6, 1998.
---------------------------------------------------------------------------
   - Requesting the Manufacturers of Emission Control  Association (MECA) to draft a ``White Paper'' addressing the technical  need for low sulfur diesel fuel from an aftertreatment  perspective.
---------------------------------------------------------------------------
    \39\ This paper is available in Docket A-99-06: ``The Impact of  Sulfur in Diesel Fuel on Catalyst Emission Control Technology'',  Manufacturers of Emission Controls Association, March 15, 1999.
---------------------------------------------------------------------------
    -Conducting a joint test program with the U.S. Department  of Energy to evaluate four levels of diesel sulfur (350 ppm, 150 ppm,  30 ppm and 10 ppm) with five different aftertreatment technologies and  four different diesel engines.

    -Examining the impact of fuel sulfur on engine life,  particularly the corrosive effects.

    -Analyzing the environmental impact of reduced sulfate  conversion and effects on the particulate matter emissions inventory  from diesel engines.

    -Preparing an economic analysis of the refining costs  associated with lowering diesel sulfur levels, considering proposed  changes to gasoline sulfur and potential synergies from reducing sulfur  in the input stream rather than individual distillate streams.
-----------------------------------------------------------------------

Dated: May 1, 1999. Carol M. Browner, Administrator. [FR Doc. 99-11383 Filed 5-6-99; 11:03 am] BILLING CODE 6560-50-P

[Federal Register: May 13, 1999 (Volume 64, Number 92)]
[Page 26142-26158] From the Federal Register Online via GPO Access [wais.access.gpo.gov]
[DOCID:fr13my99-31]

 

Back to Auto Fuel