
The motor bolted to the original motor mounts and ready to go! The homebrew
motor mount across the middle of the motor was made from
1/8 inch thick, 2 inch wide steel strap
and lots of bending. The bottom half is bent in a semi-circle shape under
the motor. The large aluminum adapter plate at the left of the
picture was made by a machinist to 2/1000ths of an inch tolerance to ensure
proper centering of the motor on the transmission input shaft (it turns out it
needs to have better tolerance than that). The bolt just
above the red wire has been replaced with an SAE grade 8 hardened bolt to hold
the torque bar to the frame. The torque bar is made from a piece of 1 inch
angle stock left over from a rear battery box bracket and is not shown in this
picture. The two small red wires are from the motor temperature sensor switch
and are now wired directly to the old 'oil pressure' light (the other wire to ground).
Keep the clutch! I am not pleased with the clutchless design and
everyone I have talked to has said they want a clutch in their next
conversion. Although shifting is rarely necessary, shifting
is not very easy and its hard on the synchros in the tranny. The major
recommendation against clutchless was explained by a local machinist
and EV converter. Its nearly impossible to make the required alignment
between the motor and transmission input shaft. The tranny just isn't
designed for it.
If you decide on a clutchless coupling anyway, you MUST use a new
clutch disk. My only breakdowns came from the old clutch disk with 128k
miles on it coming apart due to the major misalignment caused by the slack
in the center piece.
PICKUP PAGE