Project '57 Chevy

goes to the

Body Shop


Body Shop - Prep and Work

The prep work for the body shop was done in the garage of my home. So, I didn't have access to a lot of mechanics' tools. As with most shadetree mechanics though, necessity becomes the mother of invention...

Preparing to lift the body off the frame

Note the door has been removed and there is some cancer just forward of the rear wheel. You can also see some of the original surf green paint just forward of the door where the front fender usually covers.

After deciding to do a frame-off restoration, I had to figure out a way to support the body.  I decided to use some lumber. This picture shows the 4"x4"s sticking out from under the drivers side door.  As this was a one man job, I had to carefully & slowly lift the body about 4" at a time.

This picture shows the front of the vehicle being lifted up off the frame. Note the beams under the body.  

Separating the body from the frame

Pulling the frame out from under the body

The frame pulled free from the body
The picture on the left shows the ladder frame structure I made to support the body. It may look crude but it was quite solid and didn't buckle under the weight of the body. You can see the frame being pulled out from under the body. The picture on the right shows the frame completely free of the body...for the first time in 40 years....and rolling out into the driveway!

Stripped, primed & ready for bodywork

I took the Chevy to Drezek Environmental Stripping Service (DESS) in San Juan Capistrano for stripping and bodywork.  DESS is a well known SoCal Hot Rod shop. Baking soda was used to strip the old sheet metal.  The picture on the left shows the car after stripping and initial primer.  The door is still attached.

The bodywork begins.  Note the patch panel in place on the left quarter panel.

The bodywork begins

Bodywork on Project '57 Chevy

Work progresses on the passenger side and floorboards...

Passenger side quarter panel takes shape...

Passenger side quarter panel takes shape

Extensive trunk work to make room for wide tires The following two pictures show all the work that went into the trunk area. I've always wanted to tuck fat meats under the stock fender panels.  I had DESS extend the inner fenders about 4".  This will provide enough room for fat tires mounted onto a narrowed rear end.  You can see how much cutting and welding is involved in this process.  The bottom picture shows that the passenger side is further along.

Making room for fat meats!

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