My Poor old Angle Grinder

 

 

Bearing in mind this tool has been instrumental in the re-pointing of a big wall and was really cheap when I bought it the struggle with the trunion was just too much for it and it started making noises that gave the feeling it would turn on me at any moment for all the abuse I had given it over the last few years and remove parts of my person I still consider useful. Being a cheap-skate I decided to have a go.

 
 

 

Note the 'failed' bush on the right

  Removing the screws from the front plate lifted both the shaft and crown wheel and a little mess about with a pair of circlip pliers a small hammer and drift revealed the root of the problem. The cheap swines had used a nasty steel bush and this had started to collapse with inevitable results.  

How could they

     

Press it in in a vice using the old bearing or a suitable drift.

  A nice new bearing was found even though the old one would have probably been ok. This one is double sealed though, unlike the old one.

I also cut a neoprene washer to interference fit the shaft and fitted it under this bearing to help keep out the grime.

 
       

I suppose sintered bronze would be better but you use what you have.

  A new bush was cut from phosphor bronze and pressed where the old one lived. This was not too hard as the hole was somewhat oval and rough where the old bush had gone awry. On reflection I should have used some fancy anaerobic goo to fix it in position but it is in now.

I do have another one though, if this one goes splat.

 
       

Ahh, the smell of success - for now

  Plenty of lithium grease was spread about the gear cavity and the whole thing was put back together. I switched it on but it didn't work, no wait .. it was just so quiet that I couldn't tell it was on.

Ok, a bit of an exaggeration perhaps but the world needn't bear the costs of making another angle grinder, or disposing of the old one, and my twenty notes can sleep safe in my pocket.

*8-)

 
 
 

 

 
 

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