May 2004
 Pedal box and aluminum panels

pedal box and master cylinder
The pedal box went in pretty easily but this was an expensive step.  I had to buy a new tool.  A digital camera.  lol

Since I am 6' 2'' I added all three spacers to the master cylinder.  Several other FFR builders suggest I change the gas pedal or bend the brake pedal in a way to give your right foot more room between the gas and the brake.   Gosh, I did not plan on using the brake that much.

passenger floor board

Next was the installation of the floor panels. Whip out that riveting tool again.  I also decided to invest in some Cleco's.  They are spring loaded gadgets that can hold aluminum panels together while you drill and rivet. I used www.eastwoodcompany.com and after shipping and handling, paid about 40  bucks for 12 clecos and special pliers.

They did come in a fancy carrying case.  I guess that is just in case I ever decide to go on the road and install panels.


Rear quarter panel seams
It was a nice day Sunday afternoon so I decided to start sanding the seams on the body.  A disk sander with a medium grit sanding disk took the seams down quickly.  I followed that with an orbital palm sander also with a medium grit sandpaper.

Not quite as smooth as a baby's bottom but in just a couple of  hours I made some good progress.


Factory Five                  FFR Discussion Forum
Total hours so far:  27 hours

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