Contributed by: Spliffco, Inc.
For some reason growlight manufacturers are completely ignoring
the small, personal grower. A quick look around Overgrow and you
can see some very respectable bud being grown under 150's, and
even 70 watt HPS lights. But the smallest ready made remote
ballast growlight you can buy is a 250 watter, and they usually
cost well over $150 (US).
So, as usual in the medicinal herb growing world, you need to
take matters into your own hands.
Heres how to turn a 150 watt HPS security light available
at most Home improvment stores, into a nice remote-ballast grow
light.
Materials & Tools:
MATERIALS
Regent GT150H, (About $79)
Heavy Duty extension cord of suitable length
One heavy duty grounded electrical plug end (male)
Electrical box
Electrical box plate
Romex cable connectors (3)
Wire nuts
Bolts, nuts washers
Strip of metal to secure ballast
Project case from Radio Shack ($6.99) #270-253A
TOOLS
5/16 nut driver (for removing parts from the casing -- regular
pliers will work)
Philips head screwdriver
Regular screwdriver
Hammer
Power drill and assorted bits
Metal file
Wire cutters
Utility knife or wire stripper
Diagonal Pliers
Pliers
Remove guts
Remove the guts from the casing - bulb socket, ignitor, light
sensor socket, ballast. The ballast was glued to the casing. I
heated the casing for a couple of minutes on an oven burner
(high), and when it was getting too hot to hold, I put it on the
floor and wedged a hammer between the ballast and casing and
popped it out gently.
WIRE THE SOCKET
The socket on this particular light had some metal wiring
connectors that stuck up and made it impossible to attach to the
electrical plate without some modification (sorry no photo). Just
pull the black and white wires off of the connectors, and cut the
connectors down flush with socket base with diagonal pliers. Now
loosen the connectors (screws inside the socket), slip the wires
under them and tighten them back down. Please use some plastic
electrical tape on the end of the socket to prevent any chance of
the metal from the connectors making contact with the electrical
box cover plate.
Secure the cord in the electrical box with a romex cable
connector and wire it to the socket: black to black, white to
white, secure with wire nuts. Some electrical boxes have a green
screw inside to fasten ground wires, use that if yours has one,
otherwise fasten the green ground wire to the box using one of
the cover plate screws when you tighten the cover plate.
WIRE THE REMOTE BALLAST
Hopefully you can see the wiring clearly in the photo, but if
not, refer to the wiring diagram for details.
Youre going to have to cut some holes in the Radio Shack
project box for the power cords and some bolts to hold the
ballast, ignitor and ground wires down.
I used a short length of metal (plumbing department) to secure
the ballast. The ignitor had a notch that made it easy to bolt
down. The ground wires from both electrical cords are screwed to
the base of the box.
Cut a short length off the socket (female) end of the extension
cord and wire it appropriately (again - see diagram). Wire the
remaining electrical cord, including the grounded male plug to
the other end of the box.
Use a tie wrap to bundle up the wires in the box and try to keep
them away from the ballast, which will heat up during use.
TEST IT!
If you've done everything right, it should light. Now, build a
reflector and youve got a nice little custom grow light.
Safety Warnings:
Always wire the male plug to the bulb socket and the female
receptacle to the ballast to avoid possible electrocution! Always
use an all metal project box which already has ventilation
cooling slots, or if your project box has none, please cut
adequate cooling slots, or drill several vent holes in the
ballast enclosure (project box) to allow the heat to escape the
box. Not adding the cooling slots or holes, could result in
failure of the insulation and/or the transformer. Also, please be
sure the enclosure is located in a well ventilated area to aid
cooling.