Humbling V-8s is a Civic Duty for This
Honda
By Harold Pace
Boy, did we ask for it. First, we included
a Honda, fer crying out loud, in the March ish of
Hot Rod Magazine as an excellent example of a modern and
fuel-efficient sub-12-second musclecar. We expected to get
royally flamed, but instead we were swamped with love
letters from the sport compact crowd. We didn’t realize they
even knew we existed (they probably found a copy under the
Playboy stack in the back of dad’s closet). But we
weren’t about to turn away cars that look slow and go fast,
no matter who builds ‘em.
So if you can’t stand anything made
outside the US of A (except maybe Camaros), then click on
past--we have plenty of Bowtie, Mopar and Blue Oval info to
pass around. But if the concept of a Japanese stealth
fighter intrigues you, read on. This Civic was built in the
finest tradition of sleepers and Q-ships, made famous by
low-profile supercars like the Yenko Chevy IIs and the
Thunderbolt 427 Galaxies of the 1960s. The idea was to shove
a stump-pulling engine into a boring, innocuous car and
surprise the hell out of the all-show-and-no-go crowd.
The person responsible for this tiny
terror is veteran drag racer and NASCAR engine builder Larry
Widmer. He has more time inside Boss 429 Mustangs than just
about anybody, and that includes serious dragsters and a
truly wicked street Boss with an ex-Can-Am aluminum-block
monster motor sporting four 58-mm Webers, dry sump and
stainless-steel 180-degree headers. That’s the kind of car
you could expect a guy who made cylinder heads for Roger
Penske to sport around in. But after two bouts with cancer
and concentrating his business (Endyn Energy Dynamics) on
government propulsion programs and NASCAR manifold
development, the killer ‘Stang had to go. But he missed
having a seriously fast street car, and by 1989 he was
looking for something fun to take its place.
Ironically, Widmer was working on a
program for Toyota when he asked one of its engineers what
car he recommended as the basis for a hot street machine.
Much to Widmer’s surprise, the engineer immediately
responded, "Honda Civic Si." So in 1989 Widmer became the
proud owner of an icebox-white Civic Si, which combines the
intimidation factor of a rusty Yugo with the styling flair
of a rubber doorstop. It’s invisible to the men in blue and
completely devoid of the lurid decals so beloved of the
import cruiser crowd. Widmer has even removed the Si emblem
and delights in the faded paintwork and liberal application
of bird droppings that add to the Q-ship appeal. The only
things that hint at its true character are the slightly
lowered stance and black Kasei Racing 15" X 7" rims sporting
shaved 195-50 Bridgestones. But under the hood lurks pure
evil!
So just how evil? How about 487 hp @ 7,300
rpm on the dyno, and enough torque to require a Quaife
torque-sensing limited-slip unit to control the front end!
Such numbers are not impressive in themselves--any full-race
Honda dragster can meet or beat these figures, but what sets
this car apart is its amazing streetability. Able to pass a
tough Texas smog test and still turn in a thrifty 29.3 mpg
(combined). Dependable? The rear seat is not left out purely
to save weight – it also provides space for packing in rows
of engines and heads to fulfill the Civic’s daily role as
the Endyn parts chaser.
For those wannabe Honda hot rodders,
however, getting this level of performance is not a bolt-on
job. One of the weak points in the Honda D series design is
the rod length to stroke ratio, which, at 1.52:1 is too
short. A short rod has too much angularity as it goes
through its cycle, which results in high loading on the
sides of the cylinders. This leads to bore distortion and
cracked blocks. In order to get a better ratio, Widmer
started with a de-stroked Moldex billet crank and an
overbore that brings displacement down from 1.6 to 1.54
liters but results in an improved 1.70:1 ratio. This makes
room for half-inch longer Eagle rods swinging very special
Endyn RollerWave pistons forged by Wiseco and incorporating
the "Soft-Head" technology Endyn has pioneered since the
1970s (see Widmer’s web site, www.theoldone.com for more
info). This technology allows the use of high-compression
ratios without detonation, as in 11.2:1 static compression
on pump gas...and did we mention the supercharger?
Oh, yeah, Endyn takes an Eaton M-62
supercharger, rips out the guts and replaces and reworks
everything with an eye to increasing flow and reducing the
temperature of the intake charge. Carbon fiber rotors (80
percent lighter than the stock pieces) are installed with
zero clearance between the rotor and case. The exit side is
smoothed and aluminum half-rounds are welded in place to
increase the flow. The mods result in an increase from the
stock 12 psi to an incredible 27 psi!
To mount the blower, Endyn starts with a
Honda intake manifold, slices off the runners and fabricates
an aluminum plenum box. The blower mounts on the front and
sits higher (for a more direct shot) than most aftermarket
superchargers. On the intake side, a fabricated
variable-diameter tubular manifold mounts a Russ Collins
61mm throttle body. A large K&N filter is mounted where the
battery used to be, while it is moved down and behind the
front bumper. A thin wall separates the intake area from
underhood engine heat. A B&M fuel-pressure regulator kit
fits onto the stock unit, and combined with a Vortech
regulator, provides critical control monitored by a
fuel-pressure gauge prominently displayed on the dash.
The head is a development unit that has
been welded up and reshaped, but Widmer says he has since
changed the piston design to eliminate the welding (which
removes the heat treating and causes seats to loosen). It is
extensively ported and extra texture is added to critical
areas to promote turbulence. Widmer advises against
polishing intake ports as gasoline will suck onto smooth
surfaces and then release in droplets as they grow in size,
resulting in poor fuel atomization. The titanium valves are
increased to 30mm intake and 28mm exhaust. The cam is a
stock Honda unit that has been welded up and reground to
Endyn specs with short duration and big lift. Valvesprings
are stock and work fine with the lighter valve train. The
rockers are lightened as well. Kamikaze headers are built to
Endyn specs using a simple four-into-one (naturally
aspirated engines use a different configuration) with 1
3/4-inch primaries, a 2 1/2-inch collector and a 3-inch
system from there back to a cat and a Thermal Research
muffler. Underneath a Moroso high-capacity pan holds Mobil
10-30 synthetic oil.
To keep this potent powerhouse in one
piece, Widmer relies on some high-tech solutions. Strain
gauges pass through the block and rest against the
cylinders. If the cylinders start to flex, the engine
management system decreases timing (up to 20 degrees) and
adds fuel to the appropriate holes. He also uses a GM knock
sensor, which he learned about while he was in the stock car
biz. "I got busted for running them in NASCAR...that and
traction control," he recalls with a grin.
Putting the power to the ground is very
important in a front-wheel driver. Due to the strong torque
curve of the supercharged mill, the Civic doesn’t need
close-ratio gears any more than a big-block ‘Vette would, so
Widmer relies on a stock 5-speed Honda box with the
aforementioned Quaife LSD and an aluminum Clutchmasters
flywheel and dual-Kevlar disc clutch that reduces shock
loads on the engine and drive train. Widmer says it lasts
forever. Although the fuel tank is stock, a modified fuel
pump lives within and a .5-inch line goes from the tank to
the fuel rail and the return is 375 inches.
The interior of this sizzlin’ Civic is
strikingly unimpressive with frayed carpet and worn stock
seats, but the telltale chromemoly rollcage gives betrays
the car’s potential if you look closely. You probably won’t
notice that the power moonroof has been replaced with a
lighter (by 35 pounds) carbon fiber plug and that the rear
hatch glass and the quarter windows are now Marguard Lexan
that has been formed over the original glass and attached
with the stock trim. The fiberglass hood is from Pit Crew. A
shift light (set for 7,000 rpm), boost gauge and fuel
pressure gauge are attached to a black aluminum plate
affixed to the dash by black Velcro.
Despite his drag and circle-track
background, Widmer also likes to go around tight turns so
the suspension has been beefed up with special harder
urethane bushings (cast by Endyn) and double-adjustable Koni
shocks. Eibach Pro springs drop the car 1.5 inches from
stock and Suspension Techniques sway bars are used front and
rear. And the frame has had braces welded in where they
would not be visible.
So how does it run? How about a best of
11.04 seconds at 134 mph? Enough to put the hurt on most
so-called musclecars and the fun back in Widmer’s daily
driving. "It’s my favorite car of all time," he says after a
hair-raising drive across Fort Worth to our photo shoot. On
the way the Civic idled like, well, a Honda and exhibited no
temperamental behavior. But when Widmer mashed the loud
pedal the econobox came alive and howled from gear to gear
as the Quaife controlled wheelspin and put the power down
smoothly.
On the way back we stopped off at an
import parts store/machine shop and loaded the back down
with blocks and cylinder heads for the trip home. As we were
leaving a boy racer’s tuner Civic with the usual decals and
chrome wheels was just pulling in, so Widmer treated him to
a display of screaming exhaust, spinning tires and raw
acceleration. The boy racer’s bulging eyes and dropped jaw
told the story and probably lead to a healthy sale for the
shop! So what’s the price tag for all this fun? Widmer
estimates around $6,000 would cover a similar engine, but
the yawner body, bland paint job and bird doo are up to you.