HIGH RESISTANCE GROUNDING

OF INDUSTRIAL POWER SYSTEMS

High resistance grounding of industrial power systems reduces outages and interruptions due to faults. It offers many of the benefits of both the solidly grounded and ungrounded systems, including lower levels of transient overvoltages and reduced probability of equipment damage.

This document will attempt to clarify the advantages of high resistance grounding and present practical ways to apply it on low and medium voltage industrial systems.

SYSTEM GROUNDING CHOICES

Industrial power systems can be solidly grounded (no intentional impedance to ground), impedance grounded (through a resistance or reactance), or ungrounded (with no intentional connection to ground). Table 1 compares these different grounding schemes.




Solidly Grounded

Systems
Solidly-grounded three-phase systems are usually wye-connected, with the neutral point grounded. Less common are the:

"Red-leg" or high-leg delta (with one winding center-tapped and grounded).

Corner-grounded three-phase delta system where one phase grounded.

Ungrounded

Systems
Ungrounded systems can be either wye or delta, although the ungrounded delta system is far more common.









Impedance Grounded

Systems
Resistance Grounded Systems

Resistance-grounded systems can be either wye or delta connected.

In a wye connected system, grounding is accomplished by connecting the neutral point directly through the resistor to ground. Delta systems can be grounded by means of a zig-zag or other grounding transformer with a resistor in the ground connection.

The size of the resistance determines the current under a line-to-ground fault. Low resistance grounding limits the fault to relatively low levels (400-3000A) compared to fault currents for solidly grounded systems which may be in tens of thousands of amperes.

High resistance grounding limits the fault current few amperes (typically 5-10A).

Reactor Grounding Systems

Generator neutrals are sometimes grounded through a reactor, to limit ground-fault (zero sequence) currents to values the generator can withstand.

There is no one "best" distribution system for all applications. In choosing a grounding method, many attributes should be compared. The characteristics of each grounding method system must be weighed against the requirements of power loads, lighting loads, continuity of service, safety, and cost. Moreover, the 1993 National Electrical Code, NEC, restricts the use of grounding schemes according to the system configuration, the voltage, and the types of loads used. NEC Article 250-5 calls for solid grounding for all AC circuits and systems of 50 Volts to 1000 volts under any of the following conditions:

  1. Where the system can be so grounded that the maximum voltage to ground on the ungrounded conductors does not exceed 150 volts.
  2. Where the system is 3-phase, 4-wire wye connected in which the neutral is used as a circuit conductor.
  3. Where the system is 3-phase, 4-wire delta connected in which the midpoint of one of the phase winding is used as a circuit conductor.
  4. Where a grounded service conductor is uninsulated in accordance with the exceptions to Sections 230-22,230-30, and 230-41.
    Source: 1993 National Electrical Code®

BENEFITS OF HIGH-RESISTANCE GROUNDING

High-resistance provides a low fault current to minimize damage, yet limits the potential of overvoltages to less than 250% of the normal crest value to ground limiting the hazard to personnel and the potential of equipment damage. This will allow the system to continue in operation with a ground fault one phase conductor. On ungrounded systems, arcing ground faults can cause excessive transient overvoltages exceeding many times the normal phase-to-ground voltage.

CONDITIONS FOR HIGH-RESISTANCE GROUNDING

Exception No. 5 of NEC Article 250-5 allows the use of high resistance grounding on ac system of 480 volts to 1000 volts where all of the following conditions are met:

a. The conditions of maintenance and supervision assure that only qualified persons will service the installation.
b. Continuity of power is required.
c. Ground detectors are installed on the system.
d. Line-to-neutral loads are not served.

Source: 1993 National Electrical Code®

NEC requires that the grounding impedance be inserted in the grounding conductor between the grounding electrode of the supply system and the neutral point of the supply transformer or generator. The neutral conductor should also be identified, as well as fully insulated, the same as the phase conductors. Figure 1 illustrates a low voltage high-resistance scheme.

For low voltage systems, Article 210-6 of NEC limits the voltage to ground of lighting fixtures to 300 volts. Thus 480Y/277-volt systems, serving line-to-neutral lighting loads, must be operated with solidly-grounded neutrals. Small amounts of 277V lighting can be accommodated on high-resistance grounded systems by the use of 480V delta-480V wye-connected transformers.

FIGURE 1





ANATOMY OF A HIGH-RESISTANCE GROUNDED SYSTEM

A high resistance grounding system consists of the following components:
1. A grounding resistor
2. A fault detector and an alarm system
3. A fault locating scheme

GROUNDING RESISTOR

The grounding resistor determines the value of the ground fault current. This resistor is sized such that its current, IR, during a line-to-ground fault is slightly higher than the total system charging current, ICO. The charging current is that current associated with total distributed capacitance of the system to ground, made up of
the capacitance to ground of the cables, motor windings, and other insulation systems. In low voltage systems, the two greatest sources of capacitance are conductors in conduit and motor windings. Another significant source of the charging current are surge capacitors (power factor correction capacitors are connected phase-to-phase and do not add appreciably to the capacitance to ground). The charging currents of ungrounded systems are typically low and can be calculated from data on the different system components. For new systems, see example below. For existing systems, it should measured. For low voltage systems a good-rule-of-thumb is to use the approximation of 1 ampere per 2000 kVA of transformer or system capacity.

Typical Charging Current Values

480 Volt Systems

(3ICO)

3/c cable in conduit, 350-500 MCM
0.1 A per 1000 ft
3/c cable in conduit, 2/0 to 3/0
0.05 A per 1000 ft
Motors
0.01A per 1000 hp

Sizing of the Grounding Resistor

The resistor for a High-resistance scheme is sized according to the following steps:

1. Measure the charging current or estimate the capacitive reactance, XC to ground, of the system.

2. Select the size of the grounding resistor such that it is equal to or slightly less than one third the system* :

or

This provides a low fault current to minimize damage, yet it will limit transient Overvoltages to less than 2.5 times the normal crest value to ground. (Under a no fault condition, the grounding resistor will bleed off the system capacitance thus limiting the overvoltages.)

FAULT DETECTOR AND ALARM SYSTEM

The occurrence of a fault is typically detected by measuring the voltage across the neutral grounding resistor. A voltage-sensitive device, such as overvoltage relay, or a voltmeter-relay (contact making voltmeter) can be connected across the grounding resistor to detect the occurrence of the fault. When a ground faults occurs, the relay or the voltmeter-relay will pickup a timer set for 4-6 seconds. The purpose of the timer is to inhibit alarming on faults with transitory nature. Upon timing out, an auxiliary relay is energized to alarm, or trip.

FAULT LOCATING SCHEME

A very popular fault locating scheme in use today is one which utilizes current pulses and permanently installed, or clamp-on, ammeters to trace the current pulses. The principal of operation of this scheme is simple. The ground current is pulsed to a higher value (typically from 5A to 10A intermittent) by shorting out part of the tapped grounding resistor. At the point where the High-resistance grounding is connected, the different feeders are checked with the ammeter to determine which feeder has the fault on it (this is confirmed by the presence of the current pulses). The faulty feeder can be traced with the ammeters by eliminating branch circuits where the pulsing disappears and thereby locating the faulted circuit. Shorting out part of the grounding resistor is made with a pulsing contractor. A cycle timer is also needed to generate the pulse train.

CAUTIONS ABOUT HIGH-RESISTANCE GROUNDING

Like everything else, high-resistance comes with certain caveats :

A High-resistance grounding scheme should not be used as a substitute for proper system maintenance.

High-resistance grounding scheme should not be used on a four-wire systems.

For economic purposes, high-resistance grounding scheme should not be applied when a large portion (greater than 30%) of the load is of the line-to-ground nature. Such loads must be isolated by separate transformers.

When converting from a solidly grounded system to a high resistance system, attention should be placed on the checking the insulation of the different components, especially for medium voltage systems.

TRIPPING PRACTICES WITH HIGH RESISTANCE GROUNDING

For low voltage system, and in a nonessential circuit, some users alarm only if the fault is located, removing the fault in two to ten hours. In an essential circuit which cannot be de-energized, the fault duration extends to possibly several days, with the accompanying higher risk of fault escalation. Alarm-only high-resistance grounding has been most successful in low-voltage systems provided the following limitations are observed:

It is applicable only to three-phase, three-wire systems. The exclusion of three-phase, four-wire (such as 480 wye/277 volt) systems is disallowed by NEC.

There is a remote possibility that a phase-to-ground fault may result in a phase-to-ground-to-phase fault that may trip as many as two feeder breakers. This phenomenon can be a result of the appearance of full phase-phase voltage on the unfaulted phases on a High-resistance system following a ground fault. This higher than normal voltage can lead to a second ground fault may develop on weakened and damaged insulation.

Hence prompt location and removal of the first ground fault must be stressed to insure successful operation of the high-resistance grounding concept

For medium voltage, some users trip on the first indication of a ground fault requiring the need for selective ground-fault relaying in the presence of small (up to 8A) ground faults.

SCHEMATICS FOR HIGH-RESISTANCE SCHEMES

Figures 2 and 3 illustrate three high-resistance schemes. For 480 volts systems, practical grounding resistors can be made from strip heaters rated about 750-1250 W, as in Figure 2. The grounding resistor is usually tapped to facilitate the use of the fault locating equipment, as described below.

For medium voltage applications, the use of a distribution transformer and a secondary resistor is an economic consideration. With high-resistance grounding it is generally less expensive to use low voltage resistors. Such a system is illustrated in Figure 3.

FIGURE 2: TYPICAL HIGH-RESISTANCE GROUNDING SCHEME FOR LOW VOLTAGE SYSTEMS



FIGURE 3: TYPICAL HIGH-RESISTANCE GROUNDING SCHEME FOR MEDIUM VOLTAGE SYSTEMS



Source: Nicholas Abi-Samra
Fellow Engineer
Westinghouse Electric Corporation
(714) 372-5640

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