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Securing
Wood Floors: Three Solutions Wood floors can be installed using concealed nails, plugged screws, or face nails. Whatever the method, it's important to secure the floor properly and close all the gaps for a wood floor that's as beautiful as it is long lasting. |
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There
are three basic options when it comes to fastening hardwood floors. The
most common is blind nailing, often used with 2-1/2-inch, tongue-and-groove
strip flooring. A second common option for strip flooring is screws and
plugs. When completed, both blind nailing and screws and plugs hide the
fasteners from view. Face nailing, which leaves the fasteners visible
on the finished floor, is seen in older, rustic homes and can be used
to accent a period floor.
Blind Nailing Most common by today's standards, blind nailing is often used on strip flooring milled from various species of hardwood. This method works best with hardwoods as only half of the thickness is being used for structural integrity. With this method of fastening the nails are concealed in the tongue and groove joint. The tongue part of the pairing is used to fasten the material to the subfloor. The work is most quickly accomplished with a pneumatic flooring nailer, although air-powered tools are not necessary for a quality installation. Flooring nailers, which both force boards tightly together and drive a fastener, called a cleat, are often used in blind nailing applications. |
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Random lengths of wood flooring are loosely fit into place before they are secured to the subfloor. | |||||||||||||||||
When using a flooring nailer, the nose of the tool is set down on the top inside corner of the board's tongue while the nail is driven at an angle through the flooring material and into the subfloor. The tool establishes the angle at which the nail is driven, so there no guesswork when the tool is operated properly. A heavy blow hammer strikes the pad on top of the nailer. This drives the material down and back into the neighboring piece, creating a tight joint between the two. Since the tool moves the wood as it sets the nails, it is important to face nail the first two courses completely so that the subsequent boards do not go off line. Typical installations use 2-inch barbed
flooring nails spaced no more than 12-inches along the length of each
board. It's best to check the length of the flooring nail against the
subfloor conditions. If, for example, there is radiant tubing beneath
the subfloor, the nail must be short enough to not puncture any of the
water lines. The length of the nail and the depth of penetration determine
how securely and safely the floor is fastened. Even if the location of
the radiant tubing is known, it is best never to risk a puncture. At the
same time, there must be enough depth to hold the floor securely to the
substrate. It is always best to drive a few nails into a test piece of
flooring to check the finish depth of the nail and the angle of the tool.
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Screwed
and Plugged |
Readily
available at tool rental stores, a flooring nailer drives fasteners in
blind nailing applications. A hammer strikes the pad on the nailer to
force a board tight against the previous course, while also driving a
fastener through the flooring and into the subfloor. |
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Using a plug-cutting bit, a 3/8-inch diameter hole is bored into the top face of the flooring | ![]() |
Square-drive
screws are set into the hole bored into the flooring material securing it
in place. |
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Once
the screw is in place, plugs are coated with glue and tapped into the holes. |
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Excess plug material is sheared off with a Japanese-style saw or a sharp chisel. Sanding the floor before finishing it removes any additional plug material. |
The subfloor is often used as an anchor when screwing down the floor and closing the gaps. You can work against it to hold the boards tight while you work. For example, hand-driven nails can be set at an angle to hold the new board tight against the previous board until the screws are secured. For boards with a stubborn curve to them, two wedges can be cut out of flooring scraps to hold a board tight while securing it in place. Screw one wedge to the subfloor and drive the other wedge between the secured piece and the tongue edge of the new flooring piece. Since one wedge is temporarily fastened to the subfloor and the other wedge is driven between the new piece and the fixed wedge, this closes the gap between flooring boards while the screws or nails are set. Once the board is secure, the wedges can be removed and used again. For the best results, use Phillips head,
or square drive, screws. They are much easier to drive tight and resist
stripping. Plugs should be milled from the same material as the flooring,
so that shrinking and swelling occur at the same rate. A 3/8-inch plug-cutting
bit can be purchased at most hardware stores, and is best used in a drill
press. Damaged or split flooring pieces are good material source for cutting
plugs. |
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Blind
nailing tongue-and-groove flooring hides fasteners from view. |
Wedges made from scrap wood can be used to hold a board tight while securing it in place. | A simple jig made from scrap wood can be used to align fasteners on the face of floor boards. |
Plugs are set once the entire installation
is complete. To set plugs properly, first orient them so that the grain
of each plug follows that of the plank. Then, place a drop of glue in
the countersink hole and lightly tap the plug in place. Plugs should never
be pounded as they may break and are very difficult to remove. A sharp
chisel or Japanese-style saw can be used to trim the tops of the plugs
just above the surface of the flooring. The rest can be removed when the
floor is sanded. |
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Face
Nailing A smooth-face hammer should be used when
face nailing floors. Any stray hit will leave a dent in the surface of
the flooring. While some older floors actually look better with a few
dents and nicks, unwanted hammer dents should be removed. To do so, place
a damp cloth on the spot and apply pressure with a hot iron. This will
raise the damaged surface of the wood back to the common surface. |
This recovered plank flooring has been milled with a tongue-and-groove profile, and face nailed for authenticity. |
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Copyright Sudprasert Engineering (C)2002
10 February, 2003