ME 107 – Thermodynamics and Phase Transformations

October/November 1997

  1. (a) Macrostate

  1. (b) Microstate

  1. (c) Equilibrium

 

1. (d) Activation energy

Rate = C exp(- Q/RT)

where C = material constant

Q = activation energy

R = gas constant

T = absolute temperature

  1. (a) Types of interfaces in crystals

Include diagrams for the 3 types of interfaces.

  1. (b) ANISOTROPY

SHAPES OF PURE POLYCRYSTALLINE GRAINS

b


a g

Angles a , b and g will adjust themselves to obtain the lowest energy configuration.

s a b = s b g = s a g

s a b /sin g = s b g /sin a = s a g /sin b

so, a = b = g = 120o

 

PARTICLES AT GRAIN BOUNDARY



s a b

a

q s a a

b

a

s a b

Lens-shaped crystals formed at grain boundary

Resolving the forces for equilibrium,

Cos q = s a a / 2s a b

Equilibrium is only possible if s a a / 2s a b £ 1

PARTICLES AT GRAIN INTERIORS

 

For example, if coherency is possible along some planes but not others, the particle will grow as a plate, extensive along low-energy planes, narrow along high-energy ones.

 

(Refer to diagrams in notes.)

  1. (a) A peritectic reaction is a reaction wherein upon cooling, a solid and a liquid phase transform isothermally and reversibly to a solid phase that has a different composition. cool
  2. a + L ® b

    Peritectic temperature – 2630oC

    Composition – 60.0 wt% Rh - 40.0 wt% Re

    (b) (i) solid a and solid b

    (ii) Composition of a phase is 15.0wt%Rh-85.0wt%Re.

    Composition of b phase is 60.0wt%Rh-40.0wt%Re.

    (iii) Mass fraction of a = (60-20)/(60-15) = 0.89

    Mass fraction of b = (20-15)/(60-15) = 0.11

  3. (a) During a eutectic reaction, a liquid transforms isothermally and reversibly into 2 solid phases (with different compositions that are also different from the original liquid phase), whereas during a eutectoid reaction, a solid transforms isothermally and reversibly into 2 solid phases (with different compositions that are also different from the original solid phase). After both reactions, the 2 solid phases appear to be intimately mixed.
  4. The –oid suffix means that the eutectoid reaction is eutectic-like.

    (b) Cementite since the composition of the alloy lies to the right of the

    eutectoid composition.

    (c) Mass fraction of total ferrite = (6.7-1.15)/(6.7-0.022) = 0.83

    Mass fraction of cementite = (1.15-0.022)/(6.7-0.022) = 0.17

    (b) Mass fraction of pearlite = (6.7-1.15)/(6.7-0.77) = 0.94

    Mass fraction of proeutectoid = (1.15-0.77)/(6.7-0.77) = 0.06

  5. (a) Pearlite consists of lamellae or alternating layers of ferrite and cementite. Upper bainite consists of cementite stringers in a matrix of carbon-free ferrite. Lower bainite consists of platelets of Fe3C and Fe2.4C in a matrix of ferrite with a little carbon (supersaturated ferrite). The absolute thickness of the cementite phase decreases from pearlite to upper bainite to lower bainite as the rate at which diffusion can take place decreases from pearlite to upper bainite to lower bainite.

Include diagrams of the microstructures from notes.

(b) (1) There must be an appreciable maximum solubility of one component in the other (in the order of several %), so that an appreciable amounts of the second phase can dissolve during solution heat treatment to be precipitated later on.

(2) The solubility limit must decrease rapidly with concentration of the major component with temperature reduction, so that a significant amount of the second phase can be precipitated out during precipitation heat treatment.

(3) The composition of the alloy must be less than the solubility of the major component.

(Include relevant section of phase diagram)

(c) (i) Note that after austenising or solution treatment at high temperature, only a single phase exists in the microstructure.

 

Hardening of Steels

Precipitation Hardening

Microstructure

Crystal structure of the steel is changed from BCC to FCC. All the carbon atoms are dissolved in austenite.

  • Solubility change is due to change in crystal structure.

No change in crystal structure. Basically, the temperature is increased until the solubility is such that all the solute atoms can be dissolved to form a single phase solid solution.

  • Solubility change is due to increase in solubility limit with increase in temperature. (Refer to points (1) and (2) in part (b) above.)

 

(ii) Purpose of rapid quench is to prevent any diffusion to take place so that precipitation of carbide in steels or the second phase in precipitation hardening is suppressed.

 

Hardening of Steels

Precipitation Hardening

Microstructure

Martensite formed. Acicular (needle-shaped) crystals that are actually cross-section of discus shaped plates. Appearance of martensite may be plate-like or lathe-like.

Only grains of the major component can be observed. These grains are actually supersaturated with the solute atoms.

Mechanical Properties

Martensite formed at this stage is hard.

Alloy relatively soft and weak.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(iii)

 

Hardening of Steels

Precipitation Hardening

Microstructure

(Actual microstructure depends on period of tempering.)

Generally, tempered martensite consists of numerous extremely small uniformly dispersed globular cementite particles embedded within a continuous ferrite matrix.

Diffusion can now occur. Finely dispersed second phase particles are now precipitated in the matrix of the major component.

Mechanical Properties

Tempered martensite becomes softer and more ductile.

Alloy becomes harder and stronger.

(iv)

 

Hardening of Steels

Precipitation Hardening

Microstructure

No change from (iii)

Incoherent precipitates now formed. Size of the precipitates of the second phase is now larger.

Mechanical Properties

No change from (iii)

Overaging occurs after prolonged cooling. This results in a reduction in strength and hardness.

6. (a) Martensitic transformation

(b) (i) Martensite

(ii) Lower bainite. Name of heat treatment is tempering.

(iii) Fine pearlite

(iv) Martensite. Name of heat treatment is martempering or marquenching.

(v) Bainite. Name of heat treatment is austempering.

(vi) Spheroidite