ME 107 – Thermodynamics and Phase Transformations
October/November 1997
1. (d) Activation energy
Rate = C exp(- Q/RT)
where C = material constant
Q = activation energy
R = gas constant
T = absolute temperature
Include diagrams for the 3 types of interfaces.
SHAPES OF PURE POLYCRYSTALLINE GRAINS
b
Angles a , b and g will adjust themselves to obtain the lowest energy configuration.
s a b = s b g = s a g
s a b /sin g = s b g /sin a = s a g /sin b
so, a = b = g = 120o
PARTICLES AT GRAIN BOUNDARY
s a b
a
q s a a
b
a
s a b
Lens-shaped crystals formed at grain boundary
Resolving the forces for equilibrium,
Cos q = s a a / 2s a b
Equilibrium is only possible if s a a / 2s a b £ 1
PARTICLES AT GRAIN INTERIORS
For example, if coherency is possible along some planes but not others, the particle will grow as a plate, extensive along low-energy planes, narrow along high-energy ones.
(Refer to diagrams in notes.)
a + L ® b
Peritectic temperature – 2630oC
Composition – 60.0 wt% Rh - 40.0 wt% Re
(b) (i) solid a and solid b
(ii) Composition of a phase is 15.0wt%Rh-85.0wt%Re.
Composition of b phase is 60.0wt%Rh-40.0wt%Re.
(iii) Mass fraction of a = (60-20)/(60-15) = 0.89
Mass fraction of b = (20-15)/(60-15) = 0.11
The –oid suffix means that the eutectoid reaction is eutectic-like.
(b) Cementite since the composition of the alloy lies to the right of the
eutectoid composition.
(c) Mass fraction of total ferrite = (6.7-1.15)/(6.7-0.022) = 0.83
Mass fraction of cementite = (1.15-0.022)/(6.7-0.022) = 0.17
(b) Mass fraction of pearlite = (6.7-1.15)/(6.7-0.77) = 0.94
Mass fraction of proeutectoid = (1.15-0.77)/(6.7-0.77) = 0.06
Include diagrams of the microstructures from notes.
(b) (1) There must be an appreciable maximum solubility of one component in the other (in the order of several %), so that an appreciable amounts of the second phase can dissolve during solution heat treatment to be precipitated later on.
(2) The solubility limit must decrease rapidly with concentration of the major component with temperature reduction, so that a significant amount of the second phase can be precipitated out during precipitation heat treatment.
(3) The composition of the alloy must be less than the solubility of the major component.
(Include relevant section of phase diagram)
(c) (i) Note that after austenising or solution treatment at high temperature, only a single phase exists in the microstructure.
Hardening of Steels |
Precipitation Hardening |
|
Microstructure |
Crystal structure of the steel is changed from BCC to FCC. All the carbon atoms are dissolved in austenite.
|
No change in crystal structure. Basically, the temperature is increased until the solubility is such that all the solute atoms can be dissolved to form a single phase solid solution.
|
(ii) Purpose of rapid quench is to prevent any diffusion to take place so that precipitation of carbide in steels or the second phase in precipitation hardening is suppressed.
Hardening of Steels |
Precipitation Hardening |
|
Microstructure |
Martensite formed. Acicular (needle-shaped) crystals that are actually cross-section of discus shaped plates. Appearance of martensite may be plate-like or lathe-like. |
Only grains of the major component can be observed. These grains are actually supersaturated with the solute atoms. |
Mechanical Properties |
Martensite formed at this stage is hard. |
Alloy relatively soft and weak. |
(iii)
Hardening of Steels |
Precipitation Hardening |
|
Microstructure |
(Actual microstructure depends on period of tempering.) Generally, tempered martensite consists of numerous extremely small uniformly dispersed globular cementite particles embedded within a continuous ferrite matrix. |
Diffusion can now occur. Finely dispersed second phase particles are now precipitated in the matrix of the major component. |
Mechanical Properties |
Tempered martensite becomes softer and more ductile. |
Alloy becomes harder and stronger. |
(iv)
Hardening of Steels |
Precipitation Hardening |
|
Microstructure |
No change from (iii) |
Incoherent precipitates now formed. Size of the precipitates of the second phase is now larger. |
Mechanical Properties |
No change from (iii) |
Overaging occurs after prolonged cooling. This results in a reduction in strength and hardness. |
6. (a) Martensitic transformation
(b) (i) Martensite
(ii) Lower bainite. Name of heat treatment is tempering.
(iii) Fine pearlite
(iv) Martensite. Name of heat treatment is martempering or marquenching.
(v) Bainite. Name of heat treatment is austempering.
(vi) Spheroidite