| |
Tillbaka
Fault messages at the terminal strips
-> Drive Module
-> Bb
-> TÜ
-> Supply module
-> Bb1
-> BVW
-> TVW
-> UD
-> NH
-> HSM
-> K1NC
-> K1NO
The machine user should first check the fault messages at the
terminal strip (cross-section) of the module in the event of a problem. These signals can
easily be evaluated directly at the controller and are dis-played on the control panel.
There is an overview of interface signals in Fig. 80. The Bb1 contact of the supply
module is integrated, in accordance with the recommended controller description, to the
supply unit in the emergency- off loop. The Bb contact of the servo drive module
for activating the mains feed is also then used if the commissioning current needs to be
restricted with the use of resistors (only applies to supply modules TVM1, TVM2 and KDV1).
In the presence of either a mains fault or a mains failure, or if
emergency off is activated, then this fault message is generally transmitted to the drive
module via cable X1.1. There it brings about a deceleration of the connected drives and
the internal switching off of the controller enable after approximately 300 ms. It is
possible in the case of some of the supply units (not with TVM1, TVM2 and KDV1) to have
the NC, with a clamped on NCB bridge, brake the attached drives in either an
mergency off situation or with a power failure. This obstructs the transmission of
the signal via X1.1.
The prerequisite, in this case, is that the occurring braking energy
of all the mounted drives is greater than the energy expended by the motor for the
feedback action conducted by the NC and the link circuit output for the signal
electronics.
It is not permissible to conduct the controller enable over the auxiliary contact of the
mains contactor as it would, in this case, be immediately shut down. It must always be
guaranteed, even with a closed NCB bridge, that the drives can be shut down in the event
of a fault - even in the NC. |
Drive Module
(A fault in the drive system means a fault in the supply module, drive module, cable or
motor.) |
Terminal
Designation |
Terminal Strip
Output |
Meaning of Message |
Eliminate Fault |
Bb |
Contact
closed |
* The drive is ready to
operate.
No faults in drive module.
Diagnostic lamp Bb" lit up. |
|
|
Contact
open |
* No power,
or there is interference, or |
* Check power connection
and supply module. |
|
|
* Fault in drive system |
* Check diagnostic display
on the front plate
of the modular unit
acc. to Chapter. 7.3. |
TÜ
(only TDM 3,
TDM 4,
TDM 6,
TDM 7) |
Open collector-
output open
(high-impedance) |
* No fault |
|
|
Open collector-
output at 0 volts
(low-impedance) |
* Equipment temperature too
high: If drive load is not reduced
within 30 seconds,
the system will be shut down.
Diagnostic lamp TÜ" is lit up. |
Reduce drive load.
Contact TÜ can be
external controller. |
TÜ
(only KDS) |
Contact
closed |
* No fault |
|
|
Contact
open |
* Equipment temperature too
high: If drive load is not reduced within 30 seconds, the system
will be shut down.
Diagnostic lamp TÜ" is lit up. |
Reduce drive load.
Contact TÜ can be
evaluated via an
external controller. |
Supply module
(fault in drive system means fault in supply module, drive module,
cable or motor.)
Terminal
Designation |
Terminal Strip
Output |
Meaning of Message |
Fault elimination |
Bb1 |
Contact
closed |
* Ready to shutdown power.
No fault in driving system. |
|
|
Contact
open |
* Controller voltage/mains
auxilliary voltage lacking at supply
module or
* Fuse down
* Fault in drive system |
* Plug-in end terminal X1
* Control diagnostic display on the front plate of the modular unit, acc. to Chap.
9.2.3. |
|
|
* TVM only: supply module
defective due to excessive
deceleration energy
(ballast resistance overloaded) |
* Exchange supply module |
BVW
(only KDV 2,
TVD 1) |
Contact
closed |
* No fault |
|
|
Contact
open |
* Mean time of drive deceleration too high. |
* Reduce speed,
* Initiate emergency off function (If mean load increases at end of set, or, by an
additional 25%, then terminal Bb1 will open.) * Take a break.
(Can be recognized an executed by means of external controller.) |
TVW
(only KDV 3,
KDV 4,TVD 1) |
Contact
closed |
* No fault |
|
|
Contact
open |
* Too much power run on average with the mounted
drives; temperature in power section too high.
* Shutdown via terminal Bb1 in 30 seconds; diagnostic display lamp TÜ" will
light up. |
* Reduce drive load within the 30 seconds or run free
and shut down. (Can be recognized and executed by external controller.) |
UD
(only KDV 2,
KDV3, KDV 4,
TVD 1) |
Contact
closed |
* Mains feed on supply module
working. |
|
|
Contact
open |
Mains fault present:
* Mains failure, phase failure
* Voltage too low
* No right rotational field (only
applies to KDV3 and KDV4) |
* Check mains feed
* Check diagnostic display on the supply module, acc. to Chap. 7.3
* The NC can be shut down
during operation when UD terminal open, if NCB bridge on terminal strip is closed.
If NCB bridge is open, then shut down occurs internally
via the drive by internal switching of set point to zero. |
NH
(only KDV 2,
KDV 3) |
Open collector
output open
(high-impedance) |
Mains auxiliary power properly applied to mains input
terminal of the supply module. |
|
|
Open collector
output at 0 volts
(low-impedance) |
No mains auxiliary power at terminal L1-L3. Diagnostic
lamp AUX: VOLT" lit up
* Fans simultaneously
not being supplied.
Should mains auxiliary fail for longer periods of time during operation, then the
motors will shut down after a
specific length of time because of overtemperature.
* Power cannot be turned on until mains auxiliary power is applied. |
* Check the mains auxiliary
power connection
* If mains auxiliary power
applied to terminals L1-L3,
then the supply module is
defective. |
HSM
(only KDV 4) |
Open collector
output at 0 volts
(low-impedance) |
Mains auxiliary power properly applied
to mains input terminal
of the supply module. |
|
|
Open collector output open
(high-impedance) |
No mains auxiliary power at terminal L1-L3
Diagnostic lamp AUX: VOLT" lit up
* Fans simultaneously not being supplied.
Should mains auxiliary fail for longer periods of time during operation, then the motors
will shut down after a specific length of time because of overtemperature.
* Power cannot be turned on until mains auxiliary power is applied. |
* Check the mains auxiliary power connection
* If mains auxiliary power applied to terminals L1-L3, then the supply module is
defective. |
K1NC
(only TVD 1) |
Contact
closed |
Internal mains contactor
released |
Check
unit controller |
|
Contact
open |
Internal mains contactor
attracted |
|
K1NO
(only TVD 1) |
Contact
closed |
Internal mains contactor
attracted |
|
|
Contact
open |
Internal mains contactor
released |
Check
unit controller |
|