wpe1.gif (928 bytes) Tillbaka

Fault messages at the terminal strips

-> Drive Module

-> Bb

-> TÜ

-> Supply module

-> Bb1

-> BVW

-> TVW

-> UD

-> NH

-> HSM

-> K1NC

-> K1NO


 

The machine user should first check the fault messages at the terminal strip (cross-section) of the module in the event of a problem. These signals can easily be evaluated directly at the controller and are dis-played on the control panel.
There is an overview of interface signals in Fig. 80. The Bb1 contact of the supply module is integrated, in accordance with the recommended controller description, to the supply unit in the emergency- off loop. The Bb contact of the servo drive module for activating the mains feed is also then used if the commissioning current needs to be restricted with the use of resistors (only applies to supply modules TVM1, TVM2 and KDV1).

In the presence of either a mains fault or a mains failure, or if emergency off is activated, then this fault message is generally transmitted to the drive module via cable X1.1. There it brings about a deceleration of the connected drives and the internal switching off of the controller enable after approximately 300 ms. It is possible in the case of some of the supply units (not with TVM1, TVM2 and KDV1) to have the NC, with a clamped on NCB bridge, brake the attached drives in either an mergency off situation or with a power failure.  This obstructs the transmission of the signal via X1.1.

The prerequisite, in this case, is that the occurring braking energy of all the mounted drives is greater than the energy expended by the motor for the feedback action conducted by the NC and the link circuit output for the signal electronics.
It is not permissible to conduct the controller enable over the auxiliary contact of the mains contactor as it would, in this case, be immediately shut down. It must always be guaranteed, even with a closed NCB bridge, that the drives can be shut down in the event of a fault - even in the NC.


Drive Module
(A fault in the drive system means a fault in the supply module, drive module, cable or motor.)

 

Terminal
Designation
Terminal Strip
Output
Meaning of Message Eliminate Fault
Bb Contact
closed
* The drive is ready to operate.
No faults in drive module.
Diagnostic lamp „Bb" lit up.
 
  Contact
open
* No power,
or there is interference, or
* Check power connection
    and supply module.
    * Fault in drive system * Check diagnostic display
   
on the front plate
    of the modular unit
    acc. to Chapter. 7.3.

(only TDM 3,
TDM 4,
TDM 6,
TDM 7)
Open collector-
output open
(high-impedance)
* No fault  
  Open collector-
output at 0 volts
(low-impedance)
* Equipment temperature too high: If drive load is not reduced
within 30 seconds,
the system will be shut down.
Diagnostic lamp „TÜ" is lit up.
Reduce drive load.
Contact TÜ can be
external controller.

(only KDS)
Contact
closed
* No fault  
  Contact
open
* Equipment temperature too high: If drive load is not reduced     within 30 seconds, the system will be shut down.
Diagnostic lamp „TÜ" is lit up.
Reduce drive load.
Contact TÜ can be
evaluated via an
external controller.


Supply module
(fault in drive system means fault in supply module, drive module,
cable or motor.)

Terminal
Designation
Terminal Strip
Output
Meaning of Message Fault elimination
Bb1 Contact
closed
* Ready to shutdown power.
No fault in driving system.
 
  Contact
open
* Controller voltage/mains       auxilliary voltage lacking at supply 
module or
* Fuse down
* Fault in drive system
* Plug-in end terminal X1
* Control diagnostic display on the front plate of the modular unit, acc. to Chap. 9.2.3.
    * TVM only: supply module
defective due to excessive
deceleration energy
(ballast resistance overloaded)
* Exchange supply module
BVW
(only KDV 2,
TVD 1)
Contact
closed
* No fault  
  Contact
open
* Mean time of drive deceleration too high. * Reduce speed,
* Initiate emergency off function (If mean load increases at end of set, or, by an additional 25%, then terminal Bb1 will open.)

* Take a break. (Can be recognized an executed by means of external controller.)

TVW
(only KDV 3,
KDV 4,TVD 1)
Contact
closed
* No fault  
  Contact
open
* Too much power run on average with the mounted drives; temperature in power section too high.
* Shutdown via terminal Bb1 in 30 seconds; diagnostic display lamp „TÜ" will light up.
* Reduce drive load within the 30 seconds or run free
and shut down.  (Can be recognized and executed by external controller.)
UD
(only KDV 2,
KDV3, KDV 4,
TVD 1)
Contact
closed
* Mains feed on supply module
working.
 
  Contact
open
Mains fault present:
* Mains failure, phase failure
* Voltage too low
* No right rotational field (only
   applies to KDV3 and KDV4)
* Check mains feed
* Check diagnostic display on the supply module, acc. to Chap. 7.3
* The NC can be shut down
during operation when UD terminal open, if NCB bridge on terminal strip is closed.   If NCB bridge is open, then shut down occurs internally 
via the drive by internal switching of set point to  zero.
NH
(only KDV 2,
KDV 3)
Open collector
output open
(high-impedance)
Mains auxiliary power properly applied to mains input terminal of the supply module.  
  Open collector
output at 0 volts
(low-impedance)
No mains auxiliary power at terminal L1-L3. Diagnostic lamp „AUX: VOLT" lit up
* Fans simultaneously
not being supplied.
Should mains auxiliary fail for longer periods of time during operation, then the
motors will shut down after a
specific length of time because of overtemperature.
* Power cannot be turned on until mains auxiliary power is applied.
* Check the mains auxiliary
    power connection
* If mains auxiliary power
    applied to terminals L1-L3,
    then the supply module is
    defective.
HSM
(only KDV 4)
Open collector
output at 0 volts
(low-impedance)
Mains auxiliary power properly applied
to mains input terminal
of the supply module.
 
  Open collector output open
(high-impedance)
No mains auxiliary power at terminal L1-L3   Diagnostic lamp „AUX: VOLT" lit up
* Fans simultaneously not being supplied.
Should mains auxiliary fail for longer periods of time during operation, then the motors will shut down after a specific length of time because of overtemperature.
* Power cannot be turned on until mains auxiliary power is applied.
* Check the mains auxiliary power connection
* If mains auxiliary power applied to terminals L1-L3, then the supply module is defective.
K1NC
(only TVD 1)
Contact
closed
Internal mains contactor
released
Check
unit controller
  Contact
open
Internal mains contactor
attracted
 
K1NO
(only TVD 1)
Contact
closed
Internal mains contactor
attracted
 
  Contact
open
Internal mains contactor
released
Check
unit controller