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DIY - Camshaft Sensor
Replacement
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BMW M44 engine
Do at your own risk!!
The job isn't really hard, but it's sort of
involved.
Parts:
Camshaft Sensor: #12 14 1 743 072
Intake Manifold Gasket(s): #11 61 1 247
478
Along with the new sensor, you'll need a new pair
of gaskets that join the upper to the lower intake manifold. (See pic
#1, part #11) There are actually two of them needed and I belive the
part number will give you both. I think this is the case because I
was surprised that there were two gaskets in the baggy from the
dealer. Later to find out I actually needed two.
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1. Disconnect the negative battery
cable
2. Unplug electrical connector on throttle
position sensor (Pic #2, Part #2)
3. Unplug electrical connector on idle air
control valve (Pic #2, Part #9)
4. Use a small flathead screwdriver to
remove the small vacuum hose running from the fuel pressure
regulator, to the upper intake manifold.
5. Unscrew throttle cable cover (Pic #2,
Part #8
6. Disconnect throttle cable.
* Note, my car does not have ASC+T, or cruise
control, if yours does, you might have to unhook and extra throttle
cable or something
7. Unscrew main intake hose from throttle
body
* You might want to clean the area where the two
intake halves meet, so dirt/debris doesn't fall into your intake.
Compressed air would work great.
8. Unscrew nuts/bolts holding upper to
lower intake manifold halves. (Pic #1) There might be an extra
brackets somewhere holding the upper half.
9. Pull the upper half away, I believe
there is a vacuum hose still attached to something, so just let it
bend a bit and set the upper half somewhere out of the way. Actually
I think it's attached to the crank case vent valve (Pic #3, Part
#16)
*Note, doing this caused the large vacuum hose
running from the valve cover, to the crankcase vent valve (Pic #3,
Part #13) to break. It was already very brittle, so I had to buy
another
*Look at Pic #1 and you can see how there are
layers in-between the two halves. It goes: upper half, gasket, flange
(Pics #1, Part #12), gasket, lower half.
10. Gently stuff some clean rags into lower
intake manifold openings, to prevent debris from falling into the
intake manifold.
11. You should now have access to the plug
on the old camshaft sensor. Unplug it, then unsrew the old sensor
from the block.
12. Coat the o-ring on the new senor with
some engine oil, then rebolt it into the block. Torque?? Do it very
lightly. Plug in the new sensor.
Installation is reverse.
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* REMOVE RAGS that you stuffed into the
intake manifold!
* Be cautious when bolting the two manifold
halves back together because you are screwing into aluminium. I don't
know the BMW torque values.
* Replace manifold gaskets.
* If your car runs very roughly when you're
done (like mine did) you probably tore a vacuum hose (like I did).
Mine was 8 years old and some hoses were quite brittle.
PICTURE # 1

PICTURE #2

PICTURE #3

Images from: www.realoem.com/bmw
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