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Checklist : when you buy a second hand petrol car
object testing test desired result comments
       
body keep knocking the body all over the body you should get metalic sound if not done thro' cataloy paste
       
body keep the vehicle straight on a flat surface. From the front at a distance look at it. You should see a symmetric view from wheels, lines that go along in body parts
body clearance between body and the doors when doors are closed. Check around entire boundary of the door Clearance should be equal. Both doors and the frame should be on a same plain
       
shocks at flat floor position, push from 4 corners(closer to 4wheels) of the body downwards. You should feel the tight ness. It shouldn't come up so easily without any tightness
       
damages Check for damagers in windscreens and shutters. Especially where people paste stickers
tyres check for the pattern of wear across its width and circumference pattern of wear should be equal if not, there can be a alignment problem caused by improper body
       
door pins open the door and try to move veritically. There shouldn't be any play test for all 4 doors.
engine At a time when engine is cold, open radiator lid and start. water should not come up from the opening Be carefull, don't do this test when engine is hot.
engine open oil lid of the engine and start. you shouldn't see smoke coming out of the opening
gear box slips run on a gear(say 2nd). Press the clutch suddenly (abruptly).[not in smooth fashion as we do normally] It shouldn't change the gear by itself. If it automatically comes to neutral its not good
gear box run in reverse gear for some distance you shouldn't hear any hum sound
       
clutch Start, engage 1st gear, release clutch slowly noting the position in which the car moves This point of engage should be closer to car's floor end If car starts move while clutch is almost released, clutch plates might have worn.
razors run on a gear (say 3rd). Change to neutral (as normal) gear. (not by keep on pressing clutch) and let it go for a while You shouldn't hear any hum sound
power steering hold the steering turned either side and start Should feel the loseness to the hand (only applicable for vehicles with this option)
steering play see how much you can turn the steering without moving wheels small play is acceptable
steering wobling at run monitor steering's behaviour If shouldn't shake by itself
CV joints while moving steering keep hand touching CV joints (behind the wheels - you have to put you hand in between mud guard and wheel) CV joints shouldn't move without wheel's movements
welds open bonet. Observe shock's casing which can be seen sideways original spot welded marks should be there If not it might have worked out which is not good
bonet General observation for worked areas lesser work is better
plugs at start observe any shakes it shouldn't shake if shakes ignition system malfaction

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