MANUAL TRANSMISSION

 

O - other possible causes

I - most probable cause

problem

Causes

Noisy forward speeds

Noisy reverse

Noisy neutral

Hard shifting

Jumps out of gear

Sticks in gear

Gears clash

Two gears locked

leaks

Low or wrong lubricant

O

O

O

O

 

O

O

 

O

Transmission loose or misaligned

O

O

O

 

O

 

 

 

 

Main drive gear or bearing damage

I

O

O

 

 

O

O

 

 

Speedometer drive noise

O

O

 

 

 

 

 

 

 

Main shaft drive or bearing damage

I

O

O

 

I

 

 

 

 

Incorrect end play on shafts

O

O

O

 

O

 

 

 

 

Reverse idle gear or shaft damage

 

I

O

 

 

 

 

 

 

Incorrect clutch adjustment

 

 

I

O

 

I

I

 

 

Shift linkage misadjustment

 

 

 

I

O

O

 

I

 

Bent shifter forks or shafts

 

 

 

O

O

O

 

I

 

Damaged synchronizers

 

 

 

O

O

O

I

 

 

Speed too high on downshift

 

 

 

I

 

 

O

 

 

Front main bearing damage

O

O

O

 

O

 

 

 

 

Bent output shaft

 

 

 

 

O

 

 

 

 

High idle speed

 

 

 

 

 

 

O

 

 

Non-synchro gear, shift slower

 

 

 

 

 

 

I

 

 

Bent shift rods

 

 

 

 

 

 

 

O

 

Overfilled

 

 

 

 

 

 

 

 

I

Seals at cover or tail housing bad

 

 

 

 

 

 

 

 

O

Loose drive gear bearing retainer

 

 

 

 

 

 

 

 

O

Operating shaft seals bad

 

 

 

 

 

 

 

 

O

Worn extension housing bushing

 

 

 

 

 

 

 

 

O

 

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