Definition of Blackpowder


Black Powder :

Black powder are chunks of a dark gray to black powder. The size of the chunks is measured in "F"s. The finest powder is something around FFFFFg, the large lumps are called Whaling or Cannon Powder.
In black powder the potassium nitrate (saltpetre) is recrystalisated around the sulphur and charcoal molecules. This is done by dampen the meal powder. Doing so will solve some potassium nitrate. During drying the KNO3 will recrystalisate. This improves the burning speed.
You can make black powder by pressing meal powder in a hydraulic press to a density of 1.7g/cm3.
After doing this you will have a hard "cake" of black powder. Now you must only break it into smaller pieces and sieve it with a set of  mesh sieves.
Look at the list below to see what grain size is compareable to what mesh size.
Here is a comparison of powder grade/mesh size/mm/micron size in chart form :  

Powder Grade Mesh Size Size in mm Micron Size
Whaling  4 mesh 4.760mm 4760 microns
Lifesaving  6 mesh 3.200mm 3200 microns
Cannon  6 mesh 3.200mm 3200 microns
Saluting  10 mesh 2.000mm 2000 microns
Fg  12 mesh 1.600mm 1600 microns
FFg 16 mesh 1.200mm 1200 microns
FFFg 20 mesh 0.711mm 711 microns
FFFFg  40 mesh 0.420mm 420 microns
FFFFFg 75 mesh 0.196mm 196 microns

 

Sporting Powder Firework Powder Size Range Microns
--- Extra Fine Meal < 0.10 mm < 100 microns
FFFFFg Fine Meal < 0.15mm < 150 microns
FFFFg FFFFFFFa 0.15 - 0.42mm 150-420 microns
--- Meal D < 0.42mm < 420 microns
FFFg FFFFFa 0.29 - 0.84mm 290-840 microns
FFg --- 0.59 - 1.19mm 590-1190 microns
--- FFFFa 0.84 - 1.68mm 840-1680 microns
Fg --- 1.19 - 1.68mm 1190-1680 microns
Cannon FFa 1.68 - 4.76mm 1680-4760 microns
--- Fa 4.00 - 8.00mm 4000-8000 microns

Green Powder/Mix :

A "Greenpowder" or "Green Mix" is a simple mixture of 75% KNO3, 15% Charcoal, 10% sulphur.
They are mixed together by hand or by sieving. Care should be taken that all ingredients are powdered (that can be done with mortar and pestle). A simple way to make green powder is to put all the chemicals into some sort of airtight container (a DRY! plastic Coke bottle works well) and keep shaking it for at least 5 minutes. Now you should have a grayish powder, that's green powder.
Compared to black powder it is pretty lame. Even when confirmed it won't explode, but burn fairly fast with a nice flame and leave much residue. It can be used as a weak rocket engine propellant. For nothing really good at all.


Meal Powder :

Meal powder is green powder that is mixed very intimately. This mixing can NOT be accomplished without proper tools. Meal powder is the dust form of black powder. It is the name for the finest black powder, far below FFFFFg grade. It's not (like black powder) pressed to a density of 1.7g/cm3, but a rather loose powder. The difference between green powder and meal powder ist the homogenity of the mix.
A good way to make meal powder is to put the dry chemicals in a good ball mill for at least 3 hours.