This is the message I sent to the dakota mailing list. I think
the numbers speak for themselves. I remember reading some where
every 10degF cool air is worth 1% increase in HP.
Here's some scientific data for you guys. Somebody may have
already done this, but I wanted to get numbers for myself. I
recently replaced my stock air intake with my own Cold air
Homebrew ABS tube and K&N filter and removed the rubber flap from
behind the grill. I used 3 RTD sensors to get temps from 1.)
outside, 2.) taped to the new K&N filter, 3.) placed in the
fender well where the old intake was aimed. The actual
temperatures might not be accurate, but relative to each other
they are. Here's some average #'s I got, temperatures are in
Celsius.
Outside On K&N Fender
Morning before 14.5 14.6 14.4
start up
Warmed up idle 14.6 45.7 50.4
25mph 14.3 14.7 19.7
60-70mph 14.2 14.5 18.5
What these #'s don't show is that the sensor taped to my K&N
filter reacted to motion MUCH faster than the one in the fender
well. I noticed pulling away from stops that the filter sensor
dropped to near outside temp almost immediately, while the fender
sensor took between 30 and 60 seconds. Hence at steady state
I've been seeing 4-5C degree (7-9F) cooler temps with my new
system over the stock intake, and during acceleration up to 30C
(54F) degree differences.
G-tech shows a 16hp improvement, and my butt dyno agrees.
In my first week I got my best mpg average ever by .5mpg. This
was while commuting in traffic while my old best mark was from
long slow open roads.
I made my intake out of ABS tubing and shape it Z like. It
actually makes two U turns and puts the filter way up in front.
Jay W

I'll get the picture up here as soon as I get it developed.