Fitting a Tailgate Remote Release Mechanism:
A little background:
Ford fitted the remote release feature in pre 86/87 "High
Series" Fiesta's.
No-one knows why they stopped fitting this in the later cars. One
theory is that they were going to fit electric windows and use
the centre console to house the switches. Doing this would leave
no-where for the release switch to go.
The electric window theory is very likely because Ford have two
blanking panels fitted in ideal locations in the centre console -
one switch each for driver and passenger.
Other theories are cost and reliability problems, although there
are no reliability problems that I've head of.
Cost shouldn't be a factor because they have a wiring loom going
to the back of the car anyway and the switches were in production
and not costly to make... Anyway, such is the mystery of Ford.
Step 1: Finding the bits.
You'll need to find the following bits for this project.
Where: The tailgate release mechanism was only
fitted to early Fiesta's, (pre D plate). You're most likely to
find it in an early C Plate XR2 or Ghia. The switch is located in
the centre console just behind the gear gater and infront of the
handbrake. Prise it out with a flat blade and try and retain as
much of the wiring as possible. The solenoid lock is fitted to
these same Fiestas and can be accessed by opening the tailgate...
Rip off the cardboard blanking panel from the back of the
tailgate door.
Under this panel you'll see a lock barrel attached to a thin
metal rod which in turn attaches to the locking mechanism.
Disconnect this rod. Now you need to remove the two latch
retaining screws from the bottom of the tailgate door. Clearly
visible each side of the latch mechanism. (There may be a third a
little further up the inside).
Step 2: Fitting:
You need to remove and replace your exisitng rear latch mechanism
with the solenoid number. Follow above instructions.
Remove a blanking panel from the centre console.
You'll need to attach the brown wire from the boot latch to EARTH
or Ground (GND). Do this by using the self tapping screw to
attach the wire to a nearby (recently punched :-) ) whole in your
bodywork.
You will need to run cabling from the centre console to the boot.
Not an easy task. The easiest way is probably to go forwards to
the dash and then follow your speaker cables to the boot.
There are cable holes and rubber sleeves at the top inside
corners of the tailgate shut. If you drop a piece of string down
one and then attach it to your tailgate actuator wires you can
use this to pull them up and through the hole.
Now poke the wires through a corresponding hole in the tailgate
(via the rubber jonny!) and let gravity take 'em down to the
bottom where the latch is.
Now wire-up the switch to the solenoid latch and the car's supply
as shown below, you can then clip it into the hole in the center
console.
| Switch Wiring | ||
| Wire Colour | Function | Destination |
| GREEN/YELLOW | Relay Contact | Connect to Pin 30/51 on the Relay. |
| BROWN | Earth Contact | Connect to Earth, either vehicle bodywork or an existing Earth(black) lead. |
| GREY/YELLOW | Switch Illumination | Connect to any other Grey/Yellow wire or to any live source. |
| RED/YELLOW | Live | Connect to any live connection. i.e. The back of the Fag lighter. |
| Relay Wiring | ||
| Pin 87 | Solenoid Live Supply | Connect to the Red/Green wire on the latch solenoid. |
| Pin 85 | Earth Contact | Connect to any Earth point (see above). |
| Pin 86 | Live Relay Supply | Connect to your vehicles Live supply (see above). |
| Pin 30/51 | Switch Contact | Connect to corresponding colour wire on the Release Switch (see above). |
Step 3: Try it out.
Be careful with this new switch. The method
of wiring described above allows you to open the boot whilst the
engine is running. Don't lean on the switch or fiddle with it
whilst driving! The original Ford wiring prevents this, but it's
nice to be able to open it without switching off your engine,
like when dropping off mates or picking them and the 'goods' up
after a heist !
Step 4: There isn't really a step 4..
This has nothing to do with tailgates,
switches or even any of this... but...
Go and 'smoke' a few Vauxwank Nova's. It
always makes you feel better and should help you relax and unwind
after spending an afternoon pricking your fingers with stupid
wires!