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EFFICIENT OIL FILTRATION RECOMMENDED
Now, onto oil filtration. With all of the above oil characteristics in place, there is still a certain amount of dirt and debris in your oil which must be taken care of. Hence, there is a necessity to maintain adequate oil filtration in order for a lubricant to remain viable. Even though the extra dispersancy additives keep dirt and debris surrounded and impede contact with engine components, those contaminants must still be removed. This is where your oil filter comes into play.
First of all, the statistics previously mentioned regarding engine wear haven't changed. 60% of all engine wear is still caused by particles between 5 and 20 microns. Unfortunately, most oil filters on the market today are lucky to remove even a small percentage of particles under 30 to 40 microns. This, again, leaves most of the harmful debris in your oil. The good news is that you're already using the high efficiency foam air filter we discussed earlier - aren't you?
Want to know the better news? There are also high efficiency oil filters on the market that will remove the bulk of what's left and leave your oil almost as clean as it was when it came out of the bottle. These filters, although not rated by microns anymore, typically will remove the bulk of particles down to around 5 to 10 microns. You've got a few to choose from. Mobil 1, Pure 1 and AMSOIL seem to be your best bets. They're all priced pretty competitively (although Pure 1 seems to be the cheapest) and their filtration EFFICIENCY is pretty close to the same.
The biggest difference relates to CAPACITY and construction. The AMSOIL filter has about 17% higher capacity than the Mobil 1 filter and about 40% better capacity than the Pure 1. In addition, the construction of the AMSOIL filter housing and the filtration media is more heavy duty so it will stand up to longer change intervals. AMSOIL recommends this filter for 12,500 miles or six months for most applications. Mobil 1 and Pure 1 should be changed at your vehicle manufacturer recommended intervals.
Even as far back as 1988 (over 10 years ago!), those in the trucking industry were
considering bypass filtration to protect their investment in their business equipment. The July, 1988 issue of Fleet Equipment Magazine contained an article which reviewed major developments in motor oil contamination removal.
Even if you're not maintaining a large diesel truck, the benefits of bypass filtration are still extremely important. The following article is reproduced here with permission of Tom Gelinas, the author of the article and Editor of Maple Communications, publisher of Fleet Equipment. Figure 2 in the original articlecould not be reproduced, but the graphic included as Figure 2 is representative of that in the original article.
Testing indicates that bypass filter systems can lower costs over the service life of a vehicle . . .
By: Tom Gelinas
The advice found in the adage "If a little is good, a lot must be better" doesn't apply too often. It most certainly does, however, when it comes to lube oil filtration -- IF you do that filtering properly. Simply adding more filters or finer filters is not the way to achieve better results. Caterpillar advises, "Each engine manufacturer designs a lubrication system to handle the dirt and contaminants generated by that specific engine. Some engines have different needs than others. Filter out too much, and the filter will plug. Filter out too little, and engine wear will increase."
Filters Important
While base oil does not actually wear out, the various additives in the oil can become depleted. And when the additives are gone, the oil will no longer perform effectively.
Filters play an important role in how long you can count on your oil to do its job. Proper filtering prevents a buildup of contaminants that can score bearings, rings and cylinder walls. Contamination also can contribute to an increase in viscosity and gum deposits on rings and valves. Because filtration is necessary for effective engine protection, it is important to make sure you have the best available system in good working order. According to some estimates, 60 percent of the potential causes of wear and failure can be eliminated by well-designed and properly applied filtration systems.
Leon Trimble, president of U.S. Petrolon, a Dallas-based firm that distributes bypass filter systems, described an acceptable system as "one that saves you two or three oil changes by removing wear-causing particles that eat up your engine. Wear is caused by having particles of dirt suspended in the oil that are bigger than the film of oil between moving parts when the equipment is under load."
You Have a Choice
Early diesel engines used bypass filters exclusively, according to the Cummins Engine Co. A bypass filter has a relatively high pressure differential and usually flows only about 10 percent of the total pump output. It is called a bypass because the oil it filters flows back to the sump, bypassing the engine itself. The high pressure differential across a bypass filter causes the oil to flow very slowly through it, allowing fine filtration [in the range of five microns (the AMSOIL By-Pass Filter will filter 98% efficient at three microns in one pass)].
The amount of flow through a bypass filter is controlled by an orifice in the system which is sized to get a flow of approximately 10 percent of the total pump output.
[In the early 1960s], a move away from the use of bypass filters was made by some engine manufacturers. Full-flow filtering systems grew in popularity. Such systems handle the entire pump output, and are designed to filter out relatively large particles only -- those in the 40 to 60 micron range. A full-flow filter has a low pressure differential across it, and is placed between the oil pump and bearings or other location being lubricated. It provides a very useful function because it removes particles on a continuous basis.
Like some other engine suppliers, Cummins recommends that both bypass and full flow-filters be used. This is the system depicted in Figure 2. Such a design provides the lowest overall user cost because of the double protection against wear. The combination protects engines from catastrophic events by filtering all lubricant flowing through the system. Very fine abrasive particles also are removed by the bypass filter.
Testing Supports Bypass Systems
Studies at the Cummins Technical Center using various size contaminant particles in an unfiltered
TC 335 engine indicated that particles above five microns cause the most wear problems. This suggests that a filtering system removing particles in the five micron range could minimize bearing and ring wear. These five micron particles are indeed removed by a bypass filter [but not by full-flow filtration alone].
Results of tests with various filtering systems were also performed. The data were obtained by adding fine test dust samples to an engine sump and checking various filtration systems. These studies indicate that wear can be reduced by up to 91 percent as a result of using a bypass filter in combination with a full-flow design.
Another study was made using dump trucks under normal operating conditions. Of course, no dirt was added to the oil sump for this test. The test vehicles, each having 40 micron full-flow filters, were run 120,000 miles, and subjected to normal maintenance procedures. Test results show that piston ring wear was reduced seven to 63 percent and bearing wear 30 to 64 percent as a result of adding a bypass filter. A number of bypass filtration systems are outlined in Table 1.
Filter Maintenance
In answer to the question "Does an engine's age affect the filter?" Caterpillar says, "Yes." For example, as an engine ages more and more, blowby compression gas passes into the crankcase. This gas carries carbon from combustion, which is removed by the filter. The older the engine gets, the more carbon must be removed. [Don't put off adding a by-pass filter because an engine has higher mileage. This is when the engine needs the added protection the most.] Sudden or gradual decreases in engine oil pressure usually indicate a plugged filter. "The major cause of filter plugging," according to Larry Rupert, director of research and development for Baldwin, "is an instability in the engine oil additive. Additive precipitation generally occurs in the presence of water or coolant." Coolant can leak into the oil at almost any point in the system, and water generallyenters through condensation -- typically while idling at cold temperatures.
"When someone has a filter that becomes plugged with additive precipitation early in its life, he replaces the filter -- usually with another brand -- and that filter often goes on through a normal life cycle without plugging. The conclusion is that there was something wrong with the first filter," says Rupert.
Actually the first filter was just doing its job by removing the additive gel. The real problem is within the engine, or with how the engine is used. Either situation can be diagnosed by inspection. [Oil Analysis will identify this problem often before damage occurs and alerts you to likely sources of the problem.] Paper filters that have removed water or coolant contamination usually are gray in appearance and have wavy pleats. There may be a gel-like coating on the surface or, in severe cases, a shiny black sludge covers the element. Blowby in an older or badly worn engine will eventually overpower the dispersants within the oil and plug the filter. In such cases, oil pressure decreases steadily over time and there is a heavy black sludge on the element. In some high-temperature applications, oil can oxidize and form gums and resins that plug filters. High temperature also can interfere with the action of dispersants allowing contaminants to agglomerate on the filter. A reddish brown appearance of the metal parts of the filter indicates either oil oxidation or fuel dilution. In such cases, the odor of the element indicates where the problem lies: temperature-stressed oil has a pungent odor; dilution features a distinctive fuel smell. "Particulate contaminants entering through a leak near the air filter not only wear out the rings and increase blowby, but they also enter the lubrication system and plug the filter," Rupert says. "Oil analysis picks this up very quickly."
What about the notion that as filters trap particulate contaminants, they become more efficient? According to Deere & Co., this is true up to a certain point. However, as more contaminants wedge into the paper, oil pressure against the paper rises, forcing once-trapped contaminants through the filter's pores and back into circulation. Yes, a little filtration is not only good but imperative. And, yes, more filtration is indeed better, but only if it's done properly.
Ztrem Automotive Comment: As you can see, bypass filtration is not some far fetched novelty. Even Cummins, one of the largest engine manufacturers in the world, recommends bypass filtration. Moreover, they recommend bypass filtration even if the system only filters to about 5 microns. We're here to tell you that an AMSOIL bypass system removes particles down to 3 microns with an efficiency of 98.67%. Combine that with an AMSOIL full flow filter which has the highest filtration efficiency and capacity on the market, and you've got a one-two punch that virtually eliminates engine wear.
Don't you owe it to yourself, your vehicle and your pocketbook to purchase the very best filtration system that money can buy? Don't wait, get your AMSOIL Bypass Filtration system today!
"Change Your Mind, Not Your Oil!"
Ztrem Motorsports
Bypass Filtration Systems
The T.F. Hudgins Company, the firm that manufactures the Spinner II bypass filter,has prepared this outline of the various bypass systems available to fleets.
Depth element: This is the familiar 750 bypass filter, called that because thecanister has a volume of 750 cubic inches. This filter consists of packed cellulose fibers which form a relatively deep maze through which the oil must pass. Dirt is caught within the bulk of the material. [ AMSOIL has a refill whichuses its unique stacked disc element that can slip right into this type of bypass filter canister.]
Pleated paper element: These can be either remotely mounted or of a spin-on design. The filtering material is made of thin paper which is usually pleated to increase the surface area exposed to the oil. this generally results in a smaller size than the 750 for the same flow capacity.
Stacked disc element: usually a spin-on design, this is a combination of the depth and surface types which uses a relatively thick paper cut in a special pattern to increase surface area. [AMSOIL's unique variation on this form of bypass filter utilizes 1/4 inch thick discs of wood and cotton fiber stacked to provide both surface and full depth filtration. The full depth filtration thickness which provides AMSOIL'sunique quality of filtration is 1.25" thick.]
Motor driven centrifuge: These large electric motor drive machines costingupwards of ten thousand dollars have been used for years on large engines and turbines in industry and marine applications. Self-powered centrifuge: These small units have the centrifuge bowl driven at high speed by a built-in turbine powered by the pressure of the oil being cleaned.
Self-powered centrifuge: These small units have the centrifuge bowl driven at high speed by a built-in turbine powered by the pressure of the oil being cleaned.
The AMSOIL Dual-Remote Oil Filtration System- For Optimum OIL FILTRATION and Maximum SERVICE ACCESSIBILITY
The AMSOIL Dual Remote Oil Filtration System replaces the standard full-flow system with a combination full-flow/by-pass system using a remote mounting assembly. The mount couples an AMSOIL Full Flow Oil Filter with an AMSOIL Spin-On By-Pass Filter; it takes oil from the engine and returns it without the use of multiple fittings or extra return holes in the oil pan or valve cover. The mount and filters are installed in an accessible area of the engine compartment. A specially-manufactured, spin-on casting with threading adapters is simply screwed onto the engine block's filter nipple, replacing the old full-flow filter. In-and-out ports in the casting and two flexible oil lines connect this adapter to the remote mount. Remote placement of the filtration units allows larger oil filters to be used, and increases sump capacity - dramatically extending the oil's useful service life and protecting your wise investment in AMSOIL Synthetic Motor Oil. The recommended replacement interval for the AMSOIL By-Pass Oil Filter is 25,000 miles or one year (whichever comes first) or longer if using oil analysis. The Super Duty Full Flow filter is changed at 12,500 mile or 6 month intervals (whichever comes first) for gasoline engines.
Once the Dual-Remote Filtration System is installed if you elect to use oil analysis testing then you DO NOT need to change your engine oil unless oil analysis testing results indicates you need to. Test samples are easily pulled from the dipstick tube with an AMSOIL pump into a 3 oz bottle and then put into a postage paid box mailed to Oil Analyzers Inc. This is typically performed every 20,000 miles or every year, whichever comes first for passenger vehicles and light duty trucks. You may very well travel several hundred thousands of miles without needing to change you oil when using oil analysis testing. It really is a simple process and provides an accurate analysis of your engine's internal condition. Oil analysis testing is common practice with commercial, fleets and heavy-diesel equipment that you can put to use for your benefit as well.
AMSOIL is the undisputed leader in synthetics.............
AMSOIL sells premium quality synthetic lubricants and filtration products.
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