Developing a successful control system requires thinking strategically in a few key issues...
Q: Does manufacturing with premium raw material guarantee quality products?
A: Not necessarily, the quality will definitely improve but we don't know if we can balance out the revenue.
Q: If operating with new machinery then the quality and product output problem will be solved.
A: Basically it is true. After foreign engineers configure machines according to the manual and use the recommended raw material, if we don’t alter the material and have done a good job on servicing and maintaining the machine, there won’t exist any major problem in half a year to a year.
Q: According to the above statement, a well-serviced machine is the solution, right?
A: Well-serviced machines only mean a leveled feeling of safety; it doesn’t guarantee a trouble free operation. In Thailand, there are several textile factories that purchased European name-brand machinery. Once every 2 or 3 months there comes technicians from Europe to service the machines. However, the quality difficulty still bothers these textile factories, and their storage are full of unsold product. This clearly affects their credibility.
Q: Then these textile factories definitely don’t have good quality control scheme. They don’t want to spend on buying analytical systems to analyze their quality control.
A: Interestingly, these factories, which have been bothered with quality issues, owns name-brand analytical systems which cost billions Baht.
Q: My textile factory is equipped only with generic machines, but can my product achieve good quality?
A: Of course, when you fulfill the quality that customers request, it is considered good quality but the quality level isn’t very high.
Q: I don’t want to invest more, can I?
A: You can. Because of the economical equipment, higher maintenance cost is expected. The stability of quality is achieved by management, skill, and matured experience.
Q: I have aged machinery. Will I be able to use them after modification?
A: Yes. Generally, Modify only means to change the draft system and add motor, extension or some equipment. The quality will definitely improve with limited rise in production. However in the economical point of view, if you can shorten the time of getting feed back, it is worth a try.
Q: Is the immediate problem probably lack of management?
A: Many factories that have organizational management scheme aren’t as effective as a factory being managed by a family. However, family management can only achieve to certain level.
Q: I believe my factory has a tight management. I also hire several-trained engineer to help but why do customers still complain?
A: This means you can produce quality product but the quality just isn’t stable. Also sometimes you feel that with plenty of Know How And experiences you still suffer from lack of judgment. And this results when encounter difficulties.
Q: What are the usual complaints textile factories will face?
A: Let just dissect knitting fabric usual complaints from customers. (Analyze the most frequent complaints from customers.)
Q: How do I improve?
A: Quality-spinning System can help you to solve these difficulties. If you have any questions or concerns please contact us.
Q: What is Quality Spinning System?
A: It is a way to analyze numbers in textile systems. Using Quality Spinning System, It can tell management the environment and progress in the factory. It is a solution to directly or indirectly affect productivity, quality, and an effective way to correct, improve, save budgets and earn.
Q: Does it work with any textile factory?
A: Regardless of large, small, new or old factory, it can let you improve yours.
Q: Does it require trained personal?
A: After training, anyone can achieve good result.
Q: When can I see the result?
A: The result will show from half a year to after a year. It all depends how co-operative the owner of factory is!
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Last update : Thu 07, Feb, 2008