COUNTER SINKS


Available in varied shapes to recess nuts or screw heads at or below work surface, most common are conical for flat or oval heads or cylindrical for nuts or other heads. The smaller modeller sizes may be used by hand, but cleaner holes are usually achieved with power. Some rotary tool burrs approximate them closely.


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  1. Small conical bur
  2. medium conical bur
  3. larger conical bur
  4. machinist's conical countersink

Since many imported needle point trucks, having desirable side frames, use shorter than NMRA recommended axle lengths, replacement with standard lengths such as Athearn or Kadee, requires slightly increasing the depth of the bearings. By shortening the shanks to fit between sideframes, #1 can be used by hand to carefully deepen the bearings. Some thicker cases may require #2. Twist the bit a few turns on both sides, then mount and spin axle. Deepen with a couple more spins at a time, until wheels spin freely. Since Kadee's axles are acetal, better rolling can usually be achieved with these, but care must be taken not to blunt the ends. Using metal axles of the same length for initial trials would be safer.

For model sized, flat or oval head screws, #3 very closely approximates the neck angle for countersinking flat head screws.

#4 is is useful in larger metal countersink applications.
To permit mounting lathe work between centers, precise countersunk holes are bored with stepped center drill bits. Designed for rigidity, they are self centering and can be used elsewhere for countersinking by using just the tip or including the step.. With a 60 ° total angle, they can be used to drill or ream truck sideframe journals for needle point or other axles by hand or machine..


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#00 center DRILL BIT
#4 center DRILL BIT


Apparently a modified center drill bit, sold by Reboxx and others, a specialized journal countersink reamer has a 60 ° total angle and rubber ring to aid finger twirling. With one flute, cutting can be controlled easily. However it is a little long for some assembled HO trucks and will not fit narrow gauge or smaller scales.


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TRUCK SIDEFRAME JOURNAL REAMER


For more precise work, machinist's countersinks come in various forms. Sold by screw size, conical are used for flat heads. For deeper work, pilot bits are used. These are excellent for fillister heads or other deeply sunk heads.


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5/32" FLATHEAD.
1/4" FLATHEAD.
DEEP COUNTERSINK W/ PILOT
#2 w/ .156" head clearance.


A word of caution in selection. Although normally sold by pilot center guide, screw size with no outside diameter given, they probably will not fit pan and binder heads or washers.

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