The Nuts and Bolts of Hopping Up



By John Rizzi





























































































































































Say you are rebuilding a 1964 AC Cobra classic car, and you are lucky enough to have started with an original Shelby chassis. Then, say you had a custom hand-beaten aluminum body, a rebuilt 427 V8 engine and the finest leather interior known to man.

What kind of axle system are you going to use a generic design with low-grade materials, or an axle system using the most advanced technologies and the lightest grade materials? This may seem an odd question with an obvious answer.

In the booming inline skate market, a similar scenario is taking place. Bob Aamadt, founder of axle-maker In-Line Edge of Newbury Park, Calif., said, "If you buy the best wheels, chassis and bearings, you owe it to yourself to buy the best axles. Axle systems are not just axle systems. Dare to compare!"

I found 21 companies that have "hop-up kits" available at a store near you. A hop-up kit is a package containing bolts, spacers and sometimes washers that, when assembled, create the axle upon which the wheels and wheel bearings rotate. The spacer separates the two bearings of a wheel and is either threaded on both ends, or hollow (a free-floating spacer).

The threaded spacers have two bolts which screw into either side of the spacer, securing it to the chassis. Free-floating spacers typically have one female bolt which runs through the spacer, and a screw which threads into the female bolt, securing it to the chassis. Originally, spacers were made of plastic, but now they can be manufactured in various grades of aluminum, brass, zinc-plated steel and even stainless steel.

What's the difference? Actually, the difference is quite significant. Plastic spacers become fatigued and break. They compress when tightened, which skews the bearing's alignment, creating an unstable axle and, thus, a wobbly ride.

Aluminum spacers usually come in one of three series of aircraft-grade aluminum: 2,000, 6,000 and 7,000 (the latter being the highest grade). They are light and much stronger than plastic. There is no compression problem and therefore the axle is stiff and the ride is smooth.

Brass spacers are even stronger than aluminum but are a bit heavier. If you skate hard and/or are heavy, you may have trouble with warping or bending the aluminum spacers, in which case, you should use brass. Steel spacers are even stronger still. But they, too, are also heavier. They are usually for the extreme or aggressive skater who can break even the brass spacers. That's not to say some hockey players won't benefit from them as well.

Many variations and specifications are evident from one company's kit to another. The kits themselves are being manufactured for specific areas of inline skating (such as aggressive skating, speed skating or hockey), as well as for specific age groups (especially for kids). There are kits designed to upgrade low-end skates and kids skates (typically found in K-Mart or Target stores), which is a great idea for kids whose abilities have outgrown their skates.

Additionally, some chassis manufacturers custom make their axle kits for their own frames. They may have a completely unique construct, such as Labeda's triangular axle head, or maybe they just don't want to enter the hop-up kit market. Whatever the reason, the following companies only provide axle kits for their own chassis: Canstar, Charger, Labeda, Rike, U.S. Hockey Research, V-Form and V-Burn.

Basically, no matter what your size, weight, age, ability or style, there is a hop-up kit made just for you.

The following companies have hop-up kits on the market that will fit most brands of skates:

A.K.S.

Model: A.K.S. axle kit
Material:
Spacers: 6,000 series aluminum
Bolts: stainless steel
Features: Spacers are threaded and broached.
Suggested Retail Price: $19

BOSS BEARINGS

Currently looking into titanium spacer bolts
Models: BOSS hop-up kit and BOSS Steel hop-up kit
Material:
Spacers: 6,000 series aluminum or stainless steel
Bolts: stainless steel
Features: Spacers come threaded or on a single axle system using a free floating spacer and male/female bolt. Bolts have small heads and use washers.
SRP: Aluminum, $19; steel, $23.99

BULLZEYE

Kits come in anodized gold and black.
Model: RPM step-up kit
Material:
Spacers: 6000 series aluminum
Bolts: stainless steel
Features: Spacers come threaded. Bolts have small heads and use washers.
SRP: $19.95

CONCEPT DESIGNS

Model: ESP axle kit
Material:
Spacers: 2000 series aluminum
Bolts: zinc plated steel
Features: Spacers are threaded. Bolts have big heads.
SRP: $19.95

DIETRICK SPORT PRODUCTS

The first pioneer in the quick-release axle class. Was expected to debut an axle in March.
Model: Quick-release axle
Material:
Spacers: 2000 series aluminum. Axles are made of 7,000 series aluminum or steel.
Features: Ability to change wheels without tools, and flush mount allows no play in wheels
SRP: $39.95

GEM, INC./EZ GLIDE

Currently working on a quick-change axle that can handle the extremes of hockey.
Model: Hop-up kit
Material:
Spacers: 2000 series aluminum
Bolts: steel with black oxide finish
Features: Spacers are threaded. Bolts have small heads and use washers.
SRP: $19.99

GLOBAL BEARINGS

Components made in Japan using top-of-the-line materials and processing.
Model: TERMINATOR hop-up kit
Material:
Spacers: 2,000 series aluminum
Bolts: steel with black oxide finish
Features: Spacers are threaded. Bolts have small heads and use washers.
SRP: $19.99

GRIZZLY GEAR

Its BOOST-UP kit upgrades entry level skates and its SLINGSHOT JR. upgrades kids skates.
Model: AXXEL spacers, BOOST-UP spacers and SLINGSHOT JR. axle system
Material:
Spacers: 2,000 series aluminum
Bolts: heat-hardened steel with black oxide finish
Features: Spacers are threaded. Bolts have small heads and use washers.
SRP: $19.99

IN-LINE EDGE

Uses SPC (statistical process control) to ensure all parts are of the same quality and specifications.
Model: AXCELERATOR Precision axle system, AXCELERATOR Plus axle system, AXCELERATOR 516 axle system and AXCELERATOR Extreme axle system (steel)
Material:
Spacers: 2,000 series aluminum or stainless steel
Bolts: heat-hardened steel with zinc plating
Features: Spacers are threaded and bolts have big heads. Plus axle system has a unique 3-piece spacer. 516 axle system upgrades low-end skates.
SRP: $19.99-$29.95

IN-LINE SPECIALTIES

"There's nothing on the market for children. Well, here's something for the kids."
Model: Junior skate hop-up kit
Material:
Spacers: 6,000 series aluminum
Bolts: steel with black zinc plating
Features: Spacers are threaded. Bolts have small heads and use washers. Comes with an aluminum flange adapter [A flange is a collar to reduce bolt size.).
SRP: $20

KONKI

American made and heat treated to prevent stripping. "The hex tool will strip before the bolt."
Model: KAS 225
Material:
Spacers: 2,000 series aluminum
Bolts: steel with black oxide
Features: Spacers are free floating. Bolts have big heads.
SRP: $16.99

KRYPTONICS

Model: RIP kit
Material:
Spacers: 2,000 series aluminum
Bolts: steel with zinc plating
Features: Spacers are threaded. Bolts have big heads.
SRP: $23.95

LAZY LEGS

Model: SPEEDDEMONS hop-up kit and SPEEDDEMONS steel axle kit (4 pieces)
Material:
Spacers: 2,000 series aluminum or steel
Bolts: steel with zinc plating
Features: Spacers are threaded. Bolts have big heads.
SRP: $14.95-$22.95

PARAGON RACING

Model: AXSYS
Material:
Spacers: 2,000 series aluminum
Bolts: steel with zinc plating
Features: Spacers are threaded. Bolts have big heads. Offers a lifetime guarantee.
SRP: $24.99

PRECISION PARTS

"Let you achieve the ultimate experience in skating. Push the envelope!"
Model: SPEEDFREAK, SPEEDFREAK performance upgrade (steel) and SPEEDFREAK hub-style replacement
Material:
Spacers: 7,000 series aluminum or steel
Bolts: steel with zinc plating
Features: Spacers are threaded. Bolts have big heads and use washers. Offers a lifetime guarantee on steel spacers. Hub style kits upgrades low-end skates.
SRP: $19.75

SENATE SUPER CO.

The aggressive skater' s hardware.
Model: SENATE nuts & bolts
Material:
Bolts: hardened steel with zinc plating
Loc-nuts: hardened steel/nylon
Features: Bolts have big heads.
SRP: $10.95

SLAM! PRODUCTS, INC.

Model: PRECISION axle system
Material:
Spacers: 2,000 series aluminum
Bolts: steel with zinc plating
Features: Spacers are threaded. Bolts have big heads.
SRP: Unavailable at presstime

SONIC

Also carries aluminum-eccentric spacers, which allow rockerability.
Model: SONIC aluminum hop-up, SONIC brass hop-up and SONIC steel hop-up
Material:
Spacers: 2,000 series aluminum, brass or steel
Bolts: steel with zinc plating
Features: Spacers are threaded. Bolts have big heads.
SRP: $20 for brass and aluminum; $30 for steel

SPORTWERKS

Wheel assembly becomes "full-floating," which reduces the amount of wheel binding.
Model: SPEEDSTER MAX
Material:
Spacers: 6,000 series aluminum
Bolts: hardened steel with zinc plating
Features: Spacers are free-floating. Bolts have small heads and use washers.
SRP: $19.95

STEALTH PRODUCTS

Model: Aluminum axle kit and steel axle kit
Material:
Spacers: aircraft-grade aluminum
Bolts: hardened steel with zinc plating
Features: Spacers are threaded. Bolts have small heads and use washers. Steel kit is guaranteed for life.
SRP: $21.95-$23.95

SURE-GRIP

Also carries axles designed specifically for each of their chassis. Uses only the highest-grade aircraft aluminum.
Model: IH2000
Material:
Spacers: 7,000 series aluminum
Bolts: hardened steel alloy with black zinc plating
Features: Spacers are threaded. Bolts have big heads.
SRP: $24 (prices may vary)

- End -


Rizzi is a freelance writer and beach player who lives in Southern California.


Copyright © 1996 Straight Line Communications, Inc.


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