<-- Back Items 18 - 23
Item 24. Slot Dimensions, s
Use:
s = lfinal - tend
Rounded to the nearest three decimals.
Slot Tolerance, st
Use:
st = 0.04 s
Usually, slot tolerance is about 4% of the slot width.
Item 24a. Available Slot Space, ss
Use:
ss = s - st.
Item 24b. Slot Conductor Space, sc
Use:
sc = ss - 2 dl
Where dl = Item 28a. Rounded to the nearest three decimals.
Item 24b. Slot Opening, wA
Use:
wA = d / 10
Where d = slot depth, Item 28. Rounded to the nearest three decimals.
Item 25. Current Density, amp per square in, D
Use:
Dtrial = (k / q ) + (v / 4 ),
where: k = 700,000 to 1,000,000, common value = 500,000.
Use:
Dfinal = Ic / CSfinal
Dfinal should be within 1,500 to 3,300 A/sq.in.
Rounded to the nearest 100.
Item 26. Cross Section Area of Winding, CS
Use:
CStrial = Ic / Dtrial
Use:
CSfinal = AWGsq.in. / a
where AWGsq.in. = Area of the chosen AWG from Table 1 in square inches.
where a = Number of parallel paths.
Item 27. Dimensions of Wire, a × AWG
Number of Parallel Paths, a
Use:
atrial = 1, 2, 3
Use:
afinal = sc / fdcc
Where: sc = slot conductor space, Item 24b
fdcc = diameter of wire in dcc for the selected AWG No. from Table 1.
Cross Sectional Area of Conductor per Parallel Path, AWG
Use:
AWGtrial = CStrial / a
For the final value, select the most suitable AWG No. from Table 1 on p. 431. The selected wire, AWGtable, should be LESS THAN the AWGtrial.
Item 28. Stator Slot Depth, d
Use:
d = 2 dl + dc + dw + dt + da + dx
Where: d is usually between 1 to 4 inches.
Item 28a. Stator Slot Lining, dl
Use:
dl = 27 + ( Vt / 30 ) mills.
Item 28b. Depth of Conductors, dc
Use:
dc = CSfinal × fdcc
Item 28c. Depth of Wedge, dw
Use:
dw = 25 + ( Vt / 45 ) + ( HP / 100 ) mills.
This value: dw is usually about 3% of dc. Should the above formula gives a smaller value, use 3% dc, instead.
Item 28d. Tooth Thickness, dt
Use:
dt = approx. 2 dl.
Item 28e. Allowances for Spaces Between Wires, da
Use:
da = approx. 58% fdcc.
Item 28f. Ratio of Slot depth and Slot Width, d/s
d/s = 3.5 to 4.5 inches.
If d/s is out of range, add an extra depth, dx, to make the depth at least equal to 1 inch, else change Slot per Pole per Phase: ns, or Stator Internal Diameter: D, or add a multiple of 1/8" to pole pitch, t.
Items 29 - 32
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