Like any industry, the foil industry has developed
its own language. Below is a glossary of the more common words. If you
know of others please let us know. Even if you don't know what they mean
we will get a "Translation".
Blind Embossing :This
is the process of putting a raised pattern into a paper or board, but not
using foil. The area remains the same colour as the surrounding areas.
Blocking :The
process of foiling has come to be known as blocking, or hot blocking. Taken
from the fact that it uses blocks or dies to achieve the image.
Blooming :The
dull or rainbow marks that appear in a foil when the temperature is too
hot.
Caption :Refers
to the type of blocking area to be foiled. Mainly used in the greeting
card industry.
Cold Foil : A
foil used in the cold or dieless foiling operation. Predominately used
in the label industry.
Corona Treatment : A
process of improving the surface receptivity to another process. see Sherman
Treaters
Counter force :The
male die that locates on the make ready to emboss into the "female" embossing
die.
Creasing :This
is literally creases in the foil that become visible on the foiled area.
They can be caused by the tension on the machine or even by the foil supplier
reeling the foil badly.
Decals : Another
name used for "transfers". Pre-printed images on the polyester film. The
are used exactly like a conventional foil, but require a registration mark
to position correctly.
Dieless : Simply,
foiling without using a die. It can mean fabric or label foiling using
an adhesive prior to applying the foil, or sublimation foiling using a
photocopy toner as an adhesive. These methods use special foils. ( Foilco
have a range available)
Dyne Level : A
way of testing the surface tension for its receptivity to another process.
Normally, foil likes to adhere to a surface measuring 38-40 dynes, but
can go lower.
Fluting :The
name given to foil embossing Taken from the fact the that the dies have
a "flute" or ridge cut in them to produce the depth.
Gassing :Refers
to foiled areas that have irregular and various holes that appear on a
job. They are always towards the middle of the job and never on the edge.
Generally caused by the surface of the substrate reacting with the heat
of the die and a gas resulting. This Gas cannot escape and burst through
the foil.
Graphic :The
industry that incorporates printers, whether Labels, Greeting Cards, Cartons
or General Print.
Heat Marks :Dull
marks or lines that appear in the foil after foiling. Generally caused
by the foil getting to near the heat prior to foiling of the temperature
being to hot for the foil. Some foils have a special heat resistant lacquer
to prevent this.
Inmold Foiling : This
is a method of transferring the foil while it is in the injection mold
tool. It is limited to very shallow items, and is expensive to set up.
Used on mobile phone covers.
Joins :Can
apply to either the lines seen in a holographic foil, or the method of
joining foil together in a roll by the supplier.
Key :The
bond achieved between the foil and the substrate.
Make-ready :This
is the preparation done to the machine "bed" or base in order to aide the
foiling. It has also come to mean the materials used on the machine bed
to protect the dies from damage and aide the foiling.
Missing :Used
in many situations but most correctly used when part, but not all, of the
foil image is "missing".
Offset :The
result of bits of foil on the edge of the foiled area sticking to
the substrate above or next to it when stacked. Most often seen when a
tacky varnish is on the substrate.
Picking :This
can mean either the foil is lifting off in small areas during another process
(i.e. overprinting) or small areas of no transfer during foiling.
Pin holing :Most
correctly used to describe a hole which appears in the foil. This can be
seen prior to using the foil when held up to the light. Sometimes used
when Gassing is a more accurate description.
Preheat :When
the foil is expose to any substantial heat before foiling, they will
react. Either by transferring whilst in the roll, or by dulling and changing
the foil workability.
Release :This
is the coating that is applied to the polyester to allow the aluminium
to release and stick to the substrate. They can be called easy, tight,
clean release. each referring to its properties.
Relief :The
area within a foiled solid where a text or image is "relieved out".
Scratches :Marks
that appear in the foil. Most commonly a manufacturing fault, but can be
the result of the feed on the foil machine. i.e.. A blemish on the smooth
turner bar.
Shims :The
thin embossing plate used to produce the pattern in a holographic foil.
Silvering :The
evidence of silver showing through a metallic colour. Caused by the brittle
nature of the foil.
Solid :Any
area which is large enough not to be described as a frame or text.
Stereo :Another
name given to a silicon die.
Sublimation :This
is used in connection with "Toner" foils. Foils that require no adhesive
but use the toner from a photocopy machine as an adhesive.
Substrate :The
material which is to be foiled. Whether plastic, fabric or graphic.
Wax Layer :The
layer in a foil that enables the body foil to release. See also "Release
Layer".