INDUSTRIAL MANUFACTURING PROCESS
Machines for milling process | |
Vertical-spindle, ram-type milling machines | |
The ram, basically a sliding member of the machine's overarm, enables the spindles to move in and out parallel to the movement of the saddle; i.e. in the Y direction. In the turret-ram styles, the entire ram overarm can pivot about the main upright axis of the column's backbone, thus positioning the spindle in an arc sweeping over the workpiece table to describe an arc. Being a function of the spindle-drive motor's proximity to the quill and spindle, it provides capability to tilt the spindle axis away from the vertical, either by inclining the Z-axis left and right, tilting it forward and aft, or both.
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Vertical-spindle, knee-type milling machines | |
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Similar to (1), including the knee-and-column table support but there is no provision for ram-like Y motion of the spindle carrier. As in (1), the table holds the workpiece and moves left and right in the X-axis. The table is mounted on the saddle, which provides the Y-axis motion, and the saddle, in turn, straddles the knee that elevates the work (Z').
In the universal version of this type of machines, addition of the capability for rotating the workpiece about the Z-axis, either through a rotary table or through a rotary vise mounted on the table, permits angular cutting. This type of machines are generally built with high-power motors and heavier-duty construction.
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Bed-type vertical milling machines | |
This type of machines is characterized by the absence of the knees (in other words, fixed-bed) and, among vertical-spindle machines, are the most rigid class of construction and are usually built with the greatest power capacities. Resting on rectangular beds that are single castings or are made up of weldments, the bed-type machines are able to withstand heavier loads on their work tables without deflections becoming a problem, and they can stand deeper cuts without causing tool chatter. A specialized version of the fixed-bed design is the incorporation of a mechanism to raise and lower the spindle carrier through the Z-axis automatically in conjunction with the table travel. |
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Horizontal-spindle, knee-type milling machines | |
This type of machine is sometimes called plain miller, which denotes that the table, typically long and narrow, is at a right angle to the spindle axis. Universal versions of horizontal-spindle machines incorporate a provision for rotating the table at angles up to about 30 o away from perpendicular to the spindle axis; a dividing head is often added as standard equipment for this style. The knee-type horizontal miller shares the knee-and-column construction with that kind of vertical miller. But, in many cases, it shares another vertical-miller feature: the vertical-spindle itself.
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Horizontal-spindle, bed-type milling machines | |
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In the bed-type horizontal machines, the spindle rigidity gained by generous support of a horizontal-axis cutter is combined with the table rigidity inherent in fixed-beds. Often called manufacturing-type machines, fixed-bed horizontals indeed seem ideally suited for the limited versatility but high m.r.r typical of large-volume production.
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Planer-type milling machines | |
Continuing in a progression toward greater power and cutting capacity but with more specialization and less versatility is the planer-type mill, which shares its basic construction principle with that of the planer. These types of machines are characterized by their capacity to accept large workpieces. Many feature multiple milling heads (rail heads mount vertically on the cross rails that straddle the table; side heads have horizontal spindles that simultaneously machine, say, the sides of box castings). Feed is provided by the longitudinal motion of the table.
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Travelling-column milling machines | |
An alternate approach to machining a long, heavy workpiece is to mount it firmly in place on a non-moving table and to traverse the milling cutter past it. The travelling-column machine does this by traversing the entire column along ways that run parallel to the length of the worktable. | ![]() |