Tech Info

Solution 1.

1. Pump brake(A) then lossen
the bolt on the axle(B)follow the
brake line to make sure you
bleeding the right one.

2. Press brake and hold it.
Brake fluid will squirt out

3. With brake still in tighten bolt
then see if brake works.

4. Repeat untill brake is tight.

Solution 2. If 1 doesn't work

1. Lossen bolt(A) fill a oil can
with brake fluid and get a hose to
run from the oil spout to the bolt.

2. Take top off of resevior(C)

3. Place the oil hose on the bolt
as tight as possible and began
pumping until bubbels are
through coming out of the
resevior.

3a. If Brake fluid will not pump
lossen brake cylinder(D) until
fluid comes out then tighten
back.

4. Retighten bolt and place cap
back on resevior.

5. Test brake to see if the work

6. Make sure to get all spilt
brake fluid off of ATV.

Solution:

1. Lossen axle bolts(A)

2. Lossen brake bolts(B)

3. Get chain to slackest point
and use chain adjuster that came
with your ATV to turn axle(C)

4. Get your chain tight but not
too tight then retighten your
bolts.

Problem: Clutch is making loud clanging noise

Solution:

1. Take clutch cover off

2. Take bolts off of outer clutch(A) wheel

3. Unsrew cover

3a. I had to heat cover to get it to turn

4. Take old clutch buttons(B) out and replace
make sure to turn them with the hard side out

4a. If you had to heat the plate to get it loose
you will have to replace the washers(C) next to
the buttons

If you know how to fix something on your ATV and have pictures
of it email them to me and I will post it. Peteuga@yahoo.com

Scrambler 500 the formula is 155x.85=131.75.
However, there is not a jet this size so I went with a
135. For a Dyno Jet use a 138 and readjust your
needle to the second notch. Needle adjustment is for
dyno jets only don't adjust stock needles.

For jetting for Colorado multiply your stock jet size by .85

For a Dyno Jet get a jet that is 4 smaller than the one they
sent you, they will give it to you for free. Be sure to adjust
your needle on your Dyno Jet.

Problem: Fly wheel is scraping the plastic cover.

Solution:

1. Make sure the rubber seal separating the two
covers is still good.

2. If still scraping replace the plastic cover.

If you are changing your tires but don't want to spend $20 a tire
to have it done this how to do it at home.

1. Put 1/2 lbs of pressure in your tire

2. Hit tire with a sledge harmer as close to your tire as you can .
Be sure not to hit your rims, you might want to take a few
practice swings before doing this. Use caution while doing this.
This sounds fare fetched but it will work.