Akmena windmill is a
round, cone shaped, stonewall tower type Dutch windmill
with a stage and rotary cap.
The full height of a mill is about 19 meter. Wind
circle diameter is 25 m. Height of stonewall body is some over 14 m.,
height of a cap –4.7 m. Outward tower diameter – 14.6
m., wall thickness - 1.1 m at ground level and 6.7 m.
diameter and 0.64 m. thickness at 14 m. level. There are 12 openings in
windmill's stone body - for 4 doors and 8 windows. Akmena windmill has ground floor, so
called “parter” (parteris in lithuanian), there are 4 joist ceilings, i.e.
first ,second, third and fourth floors. If we include a
cap, - our windmill is a six floor building.
At a ground floor two two-sided doors – north gate and south gate were arranged and also two
windows – west, from highway side and east, from
estate side were arranged. Besides there are two round
stone columns, supporting first floor joist ceiling and
stairs to first floor at west side.
On the first floor , across ceiling
joists , three long joists platform and across it three short
joist upward shaft support platform is arranged. On this platform upward
shaft bearing (“poniauka”
in Lithuanian) and upward shaft (“drailingis”
in lithuanian) are mounted. On the same three long
joist platform , on its both ends two millstones
bearings with millstones vertical shafts were set. High,
under the ceiling , on upward shaft large, more
than 2 meter diameter large gear wheel ( “shtinratis” in Lithuanian) is clutched
with both millstones' gear wheels (“bunkulis” in Lithuanian).
Also here you can find east and west doors to a stage.
On the second floor there were two
millstones on west and east sides for rough and tine
melting, stairs to third floor and two windows.
The third floor was used as a corn
storehouse. There were two corn boxes, used to fill
millstones. Besides there were stairs to two fourth
floor and two windows.
The fourth floor was transitional to
winds cap. There are no windows. Upper part of corn sack
lifting mechanism earlier was arranged here. Top edge of mill’s
stone walls is at one and half meter level from the floor. Convenient
access to inner side of cap turning mechanism is
provided. Besides there was a little staircase to mill’s
cap.
On the top of stone walls the main
part of cap turning mechanism, “mill’s neck” is
arranged. It consists of: 1) 6.70 m. outward diameter
wooden gear i.e. crown- wheel, fixed on the wall , 2)
6.60 m. outward diameter ball-bearing on the gear and 3)
cap supporting rotary platform of octagonal ring form
above. The full weight of this mechanism is about 4 tons.
It is the base to 10 tons weight windmill cap. Cap is
fixed on a rotary platform. Cross section of cap turning
mechanism wall based part is shown in fig. 1.

The mill’s "neck” wall-fixed
gear consists of 24 sections, 8 teeth each, total 192
teeth. It can be clutched with cap-fixed gear as from
outer side of a mill, as from inner side of a mill. The width of wall-fixed gear
is 25 cm., height – 26 cm. Tooth’s length is 24 cm,
height – 12 cm., width (thickness) – 5 cm. Tooth "step" length is about 11 cm.
Earlier system of cap-fixed gears was
arranged from external side of a mill. It is
approximately known, that diameter of those cap-fixed
gears was less than 1.5 meter. It was a system with so
called “infinite chain”. Cap-fixed
gear is yet not arranged.
We have designed 6m. 60cm diameter wall–top ball-bearing,
whose form slightly differs from original, ancient one. When beginning
segment's design we had
only two broken examples of original ancient segment of our mill. Those were tightened to a wooden
base with two screw
bolts at a center of rails path. In both cases old
segment brake line coincided with screw bolt hollow. It
implicated those hollows could be a reason of segment
breaking. Taking it into account we have designed more massive bearing
segments with no tightening hollows in a center of segment. Our
ball-bearing consists of two similar, lower and upper,
iron, gutter form, ringed channels (rails). The lower
part of ball-bearing is tightly fixed on wall
based wooden crown gear and consequently is fixed to
mill’s walls, while the upper channel is tightened to
rotary cap platform and to mill’s cap.
Oval gap between upper and lower channels is
alternatively, by turns, filled with 110 iron balls and
wooden logs to form closed ringed path to
roll round mill’s cap together with a sails to optimal
wind direction, i.e. to face the wind . As lower
as upper parts of the rails consists of 24 cast segments
each. Rails segments were mould in Kaunas cast foundry
in 1999.
The length of rails segment is 80
cm., width – 15 cm., thickness at path center – 2
cm., channel depth – 30 mm., weight - 40 kG.; iron
ball diameter – 70 mm. ; ash wood logs are 14 cm.
length, 70 mm. width and 65 mm. height. Thus, when
mounted, distance between upper and lower rails channels
is 10 mm.
Cap’s framework is made of fir wood
and covered with white metal. Here sail shaft is mounted.
It is made of steel pipe, whose outer diameter is 15
cm., inner diameter – 7 cm. Sail shaft is inclined to
horizontal plane at angle of 16 degrees, - almost the
same as the outer walls of our mill to vertical plane.
At the end it rests on a conic bearing , arranged on a
tightened platform. Near the front end wind shaft rests on gliding oak bearing. On the front end
of a wind shaft iron sail cross (poll end) is mounted. Sail cross is run
through by two crossed fir timber stocks and balanced.
The length of those stocks is 12 m., cross section 25 cm
x 25 cm. Four sail stocks, 12.5 m. length each are made. Cross section
of sail stocks is tapered beginning from 25cm x 25cm at poll end
to 16cm x 16cm at the end of stock.
That’s what is done at this time.