1.
Philosophy
The on going trend in industry for the past few years
is the wide spread of using electromechanical systems.
Adopting this trend as the project’s theme is not just to cope
with the real world, but is also a reflection of the project’s group
awareness of the vital importance of such systems.
2. Real Need
Therefore, our objective was to implement some
electromechanical system that fulfill a real need
to be really beneficial and of use.
An excellent need was found in NATCO® (Mercedes automotive service
center).
There, the handling of the engines, gearboxes, and differentials is
done manually with the help of simple tools.
This current system is not the best regarding its safety, manpower
needed, number of workers, and reliability of getting a high quality
maintenance without harming some other part or component during the
handling process.
3. Features
This electromechanical system has a good control features besides
the usual and important benefits of any pure mechanical system -nothing
moves without mechanical engineering. Accordingly, using a
electrical semi-automatic mobile crane would be a good and suitable idea
for this job. It must be an
electrical one to match our theme and to get rid of the exhaust -if it
were a diesel crane- from the closed working environment of the service
center. It is semi-automatic
since it needs a driver to drive it and to fix the engine to the lifting
arm and the hook. Also, it is
a mobile crane moving on the ground (not an overhead crane) to can access
all the working area in the service center.
What is really good about this mobile crane, besides the benefits
of being electromechanical, is that it does the job of two equipments: one
for lifting the engines, and the second for handling the gearboxes &
the differentials.
4. Design
Tools
In
this project, reviewing and completing the designs to be ready for
manufacturing were not our only concern. However, making our
knowledge more profound concerning the design tools we already know and
even learning new design tools (if needed) was a must to can a technically
acceptable design. This is why graduation project are always during
the last year of school to allow the student to have enough information
and skills in various fields that can be integrated and even enriched
through further learning and using whatever we learn.
The mechanical structure was revised based on new, more mature ideas.
This was done by the help of some tools like: AutoCAD®
for drafting, MATLAB®
for force analysis and settling dimension through many iterations and
COSMOS®,
for finite elements analysis
The electrical network was revised and new modules were added with the
help of a simulating package called MicroSim®.
The ceiling goal was to achieve a sound design and implement it according
to the analysis shown in the mechanical & electrical work sections.
The effect of the handling equipment on NATCO®
service center was studied through several experimentations using a
simulation package called Slam®.