Stage 7

 

 

 

 

Engine no 2

So, with the first summer of turbocharging gone, the plans for next year were drawn. I could never make the detonation really go away, and I suspected that it was the result of a too high CR (the standard 9,2:1). The old block also had a possible small crack, so I decided to look for a "new" engine to build up.

I was lucky to find an engine from a 1987 Sierra 2.0i, very cheap. The good thing about the EFI blocks is that the casting is a bit stronger, it has an oil return port and the head is better. In fact, early Cosworth blocks is nothing more but selected EFI blocks (but with tougher internals).

Getting some lower CR pistons was not that easy - I didn't want to pay big money either. Finally I resigned to using used Granada automatic pistons (the auto Pintos had 8.2:1 CR), and just honing the block. Not ideal, but it had to do. Of course I used new rings, and I also got a high pressure/high capacity oil pump. The head also got some work done, and I took the Hedlund 206 cam from the old engine.

 

nym1.jpg (35018 bytes) The new engine just lifted into place. The circle shows where I drilled and tapped for the Saab APC knock sensor.
nym2.jpg (33059 bytes) The engine is painted silver with black Hammerite on the oil pan and valve cover.
nym3.jpg (33453 bytes) The exhaust side - note the electric block heater - not that I will use the car in the winter though...
nym4.jpg (31905 bytes) I also made some new intercooler tubing for this engine - I used 2,5" exhaust bends
nym5.jpg (29367 bytes) Trial fitting...
nym7.jpg (28107 bytes) ...showing that the bends are a lot smoother now.

nym8.jpg (28726 bytes)

Many hours were spent making a new exhaust manifold. I used 3 90-degree bends and some straight tubing.
bsyst1.jpg (25395 bytes) When I changed the engine, I also relocated the fuel pumps and "catch tank" to the space just in front of the fuel tank.

 

 

 

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