How I cut my blocks and made
the block sandwich for my quilt.

Chapter 3....
Just as a reminder:

These are the first blocks I made:
 
The four basic blocks I got when I stacked, sewed around all four sides of my block then cut on the diagonals from corner to corner.

I call these X blocks.

The two  blocks I got when I sewed my 
* X blocks * together.  You will get two different * finished * blocks. 

We will call these: 

Finished block Y

Finished block Z

 

 Cutting the strip sets into square X blocks
After the strips are sewn, pressed and starched like boards, I was ready to cut the blocks from  the strips or "X blocks", as I have been referring to them.

I will cut my strip blocks the EXACT same size as the width of my  strip set. 

This is where careful sewing and exact seam allowances pay off ! 

1) I have a large 16 inch square ruler to use for this step.  It is really easy this way... my strip width was 14" and I just cut my strips onto 14" squares.

I cut off the selvage edge first.  I had a 14" strip width which meant I had "maybe" one inch of waste, so I had to be very careful. If you use a 13" or 12" strip set you will have a  little more to play with.

Be sure to line up one of the measure lines on the ruler with one of the seam lines so the blocks will be square.

2) Now if you don't have a large square ruler, you can do the "two ruler" trick.  This works for any quilt you are cutting strips for.

Cut your edge straight.

Put one ruler horizontal the required  measurement in from the side you trimmed edge... line up another ruler vertical with the edge of the first one, take away ruler #1,  and cut along ruler #2.

Be sure to line up one of the measure lines on the ruler with one of the seam lines so the blocks will be square.

Do the same for all cuts.

 Next I cut out all the blocks I needed. 
Layout: very important stacking directions.
3) I picked out an end stripe color fabric to use for reference.

I used the purple... I put two squares so the reference purple stripe is on the bottom and horizontal like the top squares.

Then I put two strip squares under those with the reference purple strips facing each other in the center like the bottom two blocks.

The reference strips  form a T... see the purple T?  Always look for the T!

 I flipped the bottom strip set up over the top strip set so  right sides where together.  They will form a two blocks layer with right sides together. 

4) Notice the purple strips horizontal are on the bottom and still horizontal, the top layer has the purple strips vertical and on the inside facing each other.

I found out the hard way that it is very important to have the layers turned  like this or you will not get your final  blocks correct!

Pin in place all around the outside edges of the blocks, matching the edges.  I used about four pins in each side, and that is what I was confident with.

Sew all around all four outside edges using your 1/4" seam allowance. 

5) Some called this the Amazing "Twisted seams" Why?  When you sew down your seams in the quilt sandwich above, you also pretty much set the direction of the seams.  Now, in the center pyramids, it is not a problem when you go to  butt your seams to sew them (butt being one seam going in one direction and the other seam going in the opposite direction) as the seams are loose and you can flip them up or down to make them butt.  This makes matching the seams a dream. 

However, on the outside of the blocks where I sewed all around the outside edges of  my quilt sandwich, my seams are sewn down in one direction. When you go sew together the whole finished quilt blocks and try to  flip one seam up or down  to butt them, one of the seams will end up with a twist in it because it is sewn down on the opposite way on the other edge. I have tried and tried to think of a pressing sequence to avoid this, but it is hopeless or so complicated to keep track of you will go mad! Soooooooooooo...

Now on my first blocks I did have the twisted seams... I hate them because when you  go to quilt your quilt, you have the bulk of the seam  on one side halfway, and the bulk on the other side the rest of the way ... and sometimes, unless you  are especially good at using the "Arnold Schwarzenegger" method of  heavy handed pressing", there will be a lump where the twist is. 

Now you notice there is a double flamingo head (the flamingo head representing anal behavior)  ... and what I did was end up picking out the stitching over all the twisted seams and resewing every one of them!!! No kidding!

I had to make a few more blocks as I was just learning about this quilt, ... and I remembered something that I taught for eight pointed stars... don't sew over the seams!  It sounds troublesome and hard to do, but once you get onto it, it is just as easy as sewing over them... okay not just as easy, but not that hard at all!  Takes a few more minutes but you only have to this when you sew all around the four sides of the quilt sandwich. 

You can do this on your blocks or not...  It is up to you...

6) To avoid twisted seams I sew "over" the seam allowances instead of sewing them down in a certain direction.

First sew up to the seam allowance... then take two backstitches...

Pull the fabric toward you with the needle up, and let the machine release the thread.

7) Okay, after you pull away from the seam, flip the seam you just sewed up to toward the needle.

Put the needle back in where the seam will start again on the other side. (red line)   If you have your glob of tape on your sewing machine as a guide, just line the edge of the strip up and you will be fine.

8) Start to stitch again on the other side!  I don't take a backstitch here because I always run into the seam allowance.  You can backstitch  if you want to, but I find that if I just hold back on the fabric so it doesn't go forward while I take a few stitches, it makes a few stitches in one place and forms a know on the back.  And If you ever tried to pick out that knot, you will know that it holds.

This would be equal to sewing several stitches on "0".

But you do have to secure that stitch somehow or it will just come loose so backstitch one or two stitches if you can't get the hang of  "holding back" the fabric.

9) What you end up with, are seam allowances that you can flip in either direction to butt them... not more twisted seams.

Like I said, you only have to this on the layered blocks where you sew all around the four sides. It is up to you, but this also works great on other quilt projects too. 

This takes me * maybe * four minutes more to do... but the end result is worth it to me.

10) After layering and sewing around all four sides, use your ruler to cut the block in fourths on the diagonal from corner to corner.

Be very careful because your layers may have a tendency to slip. 

I put a ruler on both sides of the cut to hold down all the bias edges.  They both help to hold the fabrics and "squashes" them if they area a little "lumpy"....  (yes, some of mine were lumpy!)

11) I will call these "X blocks" throughout this lesson.   We cut them like an X... get it?   X squares... now if I can just remember that. 

12) This is what I got when I opened the cut squares.

The top two X squares form one  finished block
The bottom two X squares form the other finished block. 

Look at the orientation of the strips, they are all different ~
 

So you need two strip set "sandwiches" to form two finished blocks.

These will be blocks Y and Z...  see below...

13) See the triangle  "pyramids" (horizontal strips)  are different on the two sets. The top set pyramids have dark, light and floral and the bottom set pyramids have green, gold and purple.

Also again notice the light strips on the bottom half triangles (we will call these the "wells" as they look like they go deep) with the vertical strips  are on opposite sides.

14) Now, I pressed the seams on my X blocks open.  I found that when I went to sew the finished blocks together and the rows together there was far less bulk when these seams where open instead of to one side.

Now, if you are afraid of the "quilt police" that tell you only to press to one side then do that for sure. 

Yes, the seams are not quite as strong, but sometimes you have to go for ease in sewing the look of the final product over all else.

15)
So, to avoid little sticky out cat ear things on the corners, before you press open, clip the corners at an angle.
16) 

Just open the block and press the seam open with the tip of your iron. 

Yes, that is burnt starch all over my iron!  I use tons of starch remember.... it comes off easily...

17)

Turn over and give it  a press from the top.

Remember to PRESS...  Those corners will get messed up really fast if you start to drag the iron over them.

 

18)

At this point, I actually dipped the corners into full strength liquid starch. It was like a piece of paper when I ironed it... But I have to tell you, those tips did not get chewed up at all when I started to sew over them.  You know how those tips  just seem to get dragged into the needle hole of the sewing machine?  Mine where too stiff !

19)
When you clip those corners it comes out nice and even in the corners.  Otherwise you will have "dog ears" there to trim off later anyway!
21) Okay, now I has to press all of my blocks and stack the matching ones on top of each other. 22) First gotta  get a cuppa tea... have a snack... stretch out... then get ready for sewing the blocks together...  isn't this fun? Of course I had more fun "doing" than you are reading how I did it!
Next I will sew my blocks into rows and rows into quilts on page 4....
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