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WEEK 03: DESIGN NOTES: ROTOR: FIELD MAGNETS / WINDING


Legend: Formula:: Formula | Limits: : Limits, Range | Notes: : Assumption, etc.


Sections: Pole | Yoke & Ring | Field Magnet Coil

Pole Design

Item 50.7. Leakage Factor, lf

Output of
machine. kW

Leakage Coefficient

50

1.25 to 1.12

100

1.22 to 1.11

200

1.20 to 1.10

500

1.18 to 1.09

1,000

1.16 to 1.08

1,500

1.14 to 1.07

2,000

1.12 to 1.06


Limits: Refer to the table at right.
Notes: Common value use: 1.15.
For correction, after finalizing the pole dimensions.

Item 50.8. Maximum Flux Density in Pole Core at Full Load, B"gc
Limits: Refer to the B-H curve of fig. 61.
Notes: Trial value: 90,000 lines per sq. in.

Item 50.9. Cross Section of the Pole Core, Ac
Formula: Use: Ac = FFL x lf / B"gc

Length of Pole Core, lcore
Formula: Use: lcore = la - 1.5d
Notes: This is the length of pole core measured parallel to the shaft.

Width of the Pole Core, wcore
Formula: Use: wcore = Ac /lcore

Pole Ledge
Notes: Approximately about 1/2 inch.

Pole Tips
Notes: Usually rounded off with a radius of about 1/8 inch.

Flux Leaking from Pole Tip, Ftips
Formula: Use: Ftips = 0.25 x 0.15 x F.

Length of AB, lengthAB
Formula: Use: lengthAB = 0.5r t - wcore .

Flux Entering Armature Teeth in space AB, FAB
Formula: Use: FAB = (lengthAB/ r t) x F .

Total Flux at x, Fx
Formula: Use: Ftips + FAB.

Thickness of Metal at the Pole, x
Formula: Use: x = Fx / Lcore x B"gc.

Item 50.10. Length of Winding Space on Pole, d
Limits: Radial dimension of the pole must approximately correspond to that of the commutating pole.

 Items 11 - 14


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