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WEEK 03: DESIGN NOTES: ROTOR: FIELD MAGNETS / WINDING


Legend: Formula:: Formula | Limits: : Limits, Range | Notes: : Assumption, etc.


Sections: Pole | Yoke & Ring | Field Magnet Coil

Field Magnet Coil

<-- Back Items 11 - 14

Item 47.1. Pole Dimensions
Formula: The pole length parallel to the shaft is usually la - 1.5 d and the pole shoe is shaped to give an increasing air gap at the tips.

Item 47.2. Shunt- and Series-Field Ampere Turns, (TI)sSE
Formula: (TI)sSE = Ic x T/p.
Where T is the number of turns.

field coil Mean-Length per Turn, m
Formula: m = 2(u + v) +pw.
Where:
u = inner length of the field coil
v = inner width of the field coil
w = number of layers
d = turns per layer

Item 47.3 Mean-Length per Turn m, CM(m)
Formula: CM(m) = m x TI x p / E

Shunt Field Current, ISF

Output of
machine. kW

Exciting current
percentage of
rated current

10

3.0

25

2.5

50

1.6

100

1.2

200

0.9

300

0.7

500

0.5

1,000 +

0.3 to 0.4


Limits: Refer to the table, right.

Notes: Use the next lower percentage of the output. Thus, if the given output is 300 kW and the corresponding exciting current as percentage of rated current is 0.7, use the next lower percentage, i.e., 0.9.





Wire Size of Shunt and Series-field, ASE
Formula: ASE = ISE /DSE.
Once computed, refer this to
Table 1 Appendix 1 to get the available circular mils, CM, the cross section, CS, the resistance per 1,000 ft at 60°C, r1000ft @ 60C, and the approximate number of turns per inch of dcc, T/inch
Limits: The current density, DSE, in field windings, both for series and shunt, usually ranges from 800 to 1,600 amp per. sq. in..
Notes: If the current exceed 100 amp, the coils are made of flat copper strips wound edgewise. For small currents, round wires are rarely employed, unless the diameter is less than that of No. 8 B & S gage.

Wires per layer, wires/w
Formula: Use wires/w = (d - 2x¼) x T/inch
Where: T/inch is the approximate number of turns per inch from the Wire Table.
¼ is the allowance at the ends for insulation.

Total Number of Layers, layers
Formula: Use layers = T/inch x (w - thickness of insulation).

Turns per coil, d/coil
Formula: Use: no. of wires X layers.

Length of wire per coil
Formula: Use: Turns per coil x m/12 feet.

Resistance per coil at 60°C, R60
Formula: Use: R60 = Length per coil x r1000ft @ 60/1000.

Exciting Current, IE
Formula: Use: IE = E x (1 - %RH) / (p x R60)
Where: %RH is the percentage of voltage absorbed by the field rheostat, usually about 15%.

Ampere-Turns per pole., (TI)s
Formula: Use: (TI)s = Turns/ coil x IE.
Notes: Compare this to the approximate ampere-turns per pole.


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