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WEEK 07: TRANSMISSION: COMPONENT SPECIFICATIONS


Circuit Breakers

Sections: Transformers | Circuit Breaker | Switchgear | Switchers | Fuses

Switchgears and Switchboards

Switchgear Assemblies cover a wide range of low-voltage and high-voltage structures that are generally factory-assembled and are divided into three main groups (1) metal-enclosed power switchgear, (2) metal-enclosed bus and (3) switchboards.

 Metal-Enclosed Power Switchgear indicates a design which all equipment required to control an individual circuit, including bus, circuit breaker, disconnecting devices, current and voltage transformers, controls, instruments, and relays, is assembles in separate metal compartments and the circuit breaker is provided with a means for ready removal from the cubicle. Circuit-breaker disconnection is accomplished by vertical-lift or horizontal-drawout designs. Interlocks are provided in metal-clad assemblies to prevent disconnecting or connecting the circuit breaker while in the closed position and to prevent breaker operation while moved between disconnected and connected position or vice versa. The metal-clad assembly is equipped with metal shutters to protect personnel from coming in contact with high-voltage circuits when the breaker is removed from the cubicle. Metal-clad switchgear is used for low- and medium-capacity circuits, for indoor and outdoor installations with nominal voltages of 4.16 to 34.5 kV.

Station-type Switchgear indicates a design in which the major components of a circuit, such as busses, circuit breakers, disconnecting switches, and current and voltage transformers, are in separate metal housings and the circuit breakers are of the stationary type. Phase segregation in metal-enclosed switchgear is a type of design in which a three-phase metal housing is divided into three single-phase compartments by means of single metal barriers. 36kV GISMetal-enclosed station-type switchgear is used in industrial, commercial, and utility installations, generally for voltages of 14.4 to 69kV, and ratings of the heavy-duty range up to 5000 A continuous current.

Isolated-Phase Metal-Enclosed Bus is a type of design in which each phase is enclosed in an individual metal housing, and an air space is provided between housings, It is considered to be the safest, most practical, and most economical way of preventing phase-to-phase short circuits by means of construction methods. The bus may be self-cooled or forced-cooled by circulating air or liquid.

Switchboards are classified according to service, framework, panel material and arrangement

CPSwitchboards Classification [Service] are classified as direct current and alternating current. Direct current switchboards are used for generators, converter, or general lighting and power service. In all direct-current switchboard installations, the carbon circuit breakers are mounted at the top of the panel in order that the arc produced when breaking heavy current will not damage any other equipment on the board. The circuit breakers maybe equipped with tripping coils so that the circuits may be opened under short circuits, under voltage, or under other abnormal conditions. An equalizer switch may be mounted on the control panel. Alternating current used for generator circuits, feeder circuits for motor or power service, transmission lines to substations or tie lines to other power plants, synchronous motor panel, and synchronous condenser panel. Several configurations are in the market which differs in the type, construction and arrangement.

Switchboards Classification [Panel Material] The materials generally used for switchboard panels are slate and asbestos ebony. Slates, usually natural black slate or black marine-finished slate, are commonly used. Natural black slate is more expensive but has better electrical properties. Black marine finished slate consists of cheaper grades of slate rubbed with oil to give a dull velvety black finish. Such panel does not show oil stains and hence is adaptable to boards that have oil circuit breakers mounted directly on the rear of the panels. Slate boards are not desirable for voltages over 600 to 1,200 volts. Asbestos Ebony, manufacture by Johns-Manville, Inc, is available in the form of sheets or simple molded forms made up of asbestos fiber thoroughly impregnated with binding cements under heat and pressure into a compound of very high dielectric strength. Specifications are high dielectric strength, good insulation, ability to withstand shocks and vibration, uniform density, and light weight. It is unaffected by rapid temperature changes; does not shrink, crack or buckle, is readily cut and drilled; and is not generally affected by chemical. Steel used when there is an absence of live parts, such as knife switches. Some of the outstanding features of steel panels are: lower cost in manufacture, shipment, erection and maintenance; about five times as light in weight; simplicity in erection, as the panel forms its own framework; easily maintained and unbreakable. When a knife switch or other live part are to be installed, the switch parts are mounted on an insulated base located behind the steel panel and actuated from the front by means of an insulated operating handle.

Switchboards Classification [Arrangement] There are a large number of possible ways in which switchboards are arranged, but generally they fall under two types. Vertical panel where all essential meters are placed on the top, all relays and nonessential meters at the bottom, and the control equipment halfway between the top and bottom of the board. Control Desk used when there are only a few instruments which are of the flush type. Sometimes a vertical panel is combined with a control desk, where all the control equipment are placed on the desk and all essential meters are on the vertical panel.


MSBMiniature Bus is a skeleton or single-line diagram of all main circuits of the station, with devices for indicating the relative location of all circuit breakers, disconnecting switches, generators, power transformers, and feeder circuits. The bus is generally made of polished copper strap run along the top of the control desk or, in the case of vertical board, on the face of the panel. For station having circuits at different voltage it is highly desirable to indicate the different voltages by means of different finishes given to the miniature bus. Red and green lamps are generally placed in the bus to indicate the position of switches, circuit breakers, or other equipment. The red light generally indicates that the switch or oil circuit breaker is closed, and the green light the open position.


Switching Equipment is the entire system which control and distribute power in a plant. Selection of such equipment is governed by (1) Maximum safety to life and property; (2) Continuity of service; (3) First cost; (4) Available space; (5) Desired operating features; (6) Voltage of plant and system; and (7) Capacity of plant and system.

Types of Switching Equipment The heart of control system of a plant is the switchboard; hence it is expected that the type of switching equipment is determined by the class of switchboard used. The classification below is the same as that for switchboards
A. Direct Manual - all switches, circuit breakers, busbars, and other apparatus of control are mounted either upon the back of the switchboard panels or upon the framework directly back of the panels. All the direct-current switching falls under this category, The maximum voltage seldom exceeds 1,500 volts. When applied to alternating-current installations, it should not be used to stations which capacity exceeds 3,000 kVA for three-phase, and 2,000 kVA for single-phase and confine its application to 2,500 volts or less, or a maximum limit of 6,600 volts. The size of individual circuit breakers and switches for this type of switchboard be limited to 800 amperes or less per pole at 2,500 volts.

B. Manual Remote - the oil circuit breakers and busbar structures are mounted at some distance from the switchboards, the circuit breakers being operated by hand through connecting rods, chains, bell cranks, etc. This type should be confined to switchboards with circuit breakers of 2,000-ampere capacity or less and of 50,000 volts or less, indoor service, and to stations whose capacity does not exceed 25,000 kVA, three-phase. In general, remote manual control is not recommended for outdoor stations.

C. Electrical Remote - uses electrically operated equipment located apart from the switchboard and operated by means of control switches mounted on the panels. Usually this type cost 25 per cent more than the previous two. There is practically no limitation to the application of this type, if the necessary control source is available.

 Circuit Switchers


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