Packaging
Technologies
The bulky nature of the tender coconut and its
tendency to Undergo biochemical changes and spoilage
after harvesting are constraints in the
popularisation and marketing of tender coconut in
natural form in areas where coconut is not grown.
Now Technologies are available for the processing of
tender coconut water and matured water into packed
soft drinks. The various technologies available in
India are given below.
DFRL Technology:
Defence Food Research Laboratory (DFRL), Mysore
under a sponsored project of the Coconut Development
Board has developed a technology for packaging of
tender coconut water. Under this technology tender
coconut water can be packed in aluminum cans and
retortable pouches. Since tender coconut water is
highly susceptible to heating, it is subjected to
minimum heating by the use of additives like nisin
to achieve commercial sterility(Srivatsa and
Sankaran, 1995). The shelf life of the product is 3
months under ambient condition and 6 months under
refrigerated condition. The Board has transferred
the technology to five entrepreneurs and one of them
is already manufacturing and marketing it under the
brand name “COCOJAL”.
FAO Technology:
FAO has patented a technology for bottling tender
coconut water and marketing it as a sports drink.
The new process developed by Mr.Morton Satin, Chief
of FAO’s .griculture Industries and Post Harvest
Management Service with the help of an Italian food
technologist uses microfilteration technology in
which the water is modified to approximate the
vitamins and energy content of major sports
drinks. The UK has granted a patent to
the FAO on this technology. The FAO has also
submitted the patent application to Patent Offices
in Canada and Japan.
RRL Technology:
RRL, Thiruvanathapuram, Kerala has developed a
process for the upgradation and preservation of
mature coconut water. The main operations involve
collection, upgradation, pasteurization, filtration
and bottling. The process essentially consists of
upgrading the flavor of mature coconut water to the
level of tender coconut water by supplementation
with additives including sugar and preserving it by
a judicious combination of heat pasteurization and
permitted chemicals. The drink can be carbonated and
marketed as a beverage. Even though the technology
was transferred to some entrepreneurs, the
commercial production is still to be materialized.
The Board has done the consumer acceptability study
of the product in major cities and was found
acceptable to the majority of the selected
consumers.
German Technology:
Spray Evaporation Technique (SET) is adopted in this
technology. It is a technology used for separating
clear water from any liquid. It has got a variety of
applications like extracting drinking water from sea
water, removal of water from sewage and industrial
waste water, preparation of fruit juice concentrate,
concentration of ayurvedic and herbal medicine etc.
The special advantage of fruit juice production by
this technique is that the product retains all the
original characteristics of juice such as retention
of vitamins and enzymes, aroma, colour, taste, etc.
which is not po in the conventional methods. The
technique was developed and patented b Winter
Umwelttechnik of Germany. The application of the
technique for concentration of tender coconut water
was first attempted by Miracle Food Processers
Internatiol Ltd (MFPIL) Perinthelmanna, Kerala in
1996. The concentrated tender coconut water has a
shelf life varying from 6 months to 24 months
depending upon the degree of concentration. Ten
litres of tender coconut water is required to make
about 800 g. of concentrated MFPIL is also marketing
aerated and bottled ready — to — drink coconut water
Beverage, which has comparatively short shelf life.
Tender coconut ate concentrate is used in the
manufacturing of the product.
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